Racer-5 SE

A cleanroom-classified, element-resistant high speed industrial robot

Racer-5 SE

COMAU’s Racer-5 SENSITIVE ENVIRONMENTS is designed for industrial sectors, such as Pharma and Cosmetics, and Food&Beverage, where particular conditions and specific applications are needed.
These applications require high Ingress Protection level, ISO clean room classification, simplified cleanability, good resistance to chemicals, reduced risk of environment contamination.
Racer-5 SENSITIVE ENVIRONMENTS guarantees lower risks and operating costs while enhancing productivity, traceablility and quality with clean room automation solutions.

Applications

  • Pick&Place or Handling
  • Automatic or semi-automatic application to:
    • reduce human presence in order not to contaminate the material/workpiece
    • ensure high quality
    • ensure safety of workers – avoiding contact between people and potentially harmful chemicals

Features

  • 5 kg payload
  • 630 mm and 809 mm reach (2 configurations)
  • 0.03 mm repeatability
  • IP67 in all installation positions
  • ISO Cleanroom certification – grade 6 (grade 5 at medium speed)
  • Possibility of cleaning and decontamination
  • Food Grade H1 Grease
  • All input connectors and fittings outside of production zone
  • Stainless steel screws & covers
  • Configurable cabling
  • White painted surface suitable for food products contact (Reg Eu 1935/2004, Reg Eu 10/2011 and Reg Eu 1895/2005) for all types of food

Benefits

  • High repeatability and accuracy
  • High production rate
  • Cleaning and decontamination resistant
  • Full compatibility with machine/equipment control system (Arm version)
  • Easy to program/integrate/use
  • Easy to install
  • Electrical and air connections near the wrist avoiding external harness

Variants

The Racer-5 SE is available in different configurations with a payload of 5 kg and individual reaches of 630 mm and 809 mm.
Each model is tabletop, inclined, wall and ceiling mountable.
An additional smooth-wrist version is available without connectors.
For further control integration, an Arm version is also available.

Technical specifications Racer-5 SE Robot

Racer-5-0.63-SE
Racer-5-0.63-SE
smooth version
Racer-5-0.80-SE
Racer-5-0.80-SE
smooth version
Structure / No. of axes6 axes6 axes
Maximum wrist load5 kg (11.0 lb)5 kg (11.0 lb)
Nominal wrist load1 kg (2.2 lb)1 kg (2.2 lb)
Axis 4 torque8.83 Nm8.83 Nm
Axis 5 torque8.83 Nm8.83 Nm
Axis 6 torque4.91 Nm4.91 Nm
Admissible inertia on axis 40,42 kg x m²0,42 kg x m²
Admissible inertia on axis 50,42 kg x m²0,42 kg x m²
Admissible inertia on axis 60,18 kg x m²0,18 kg x m²
Stroke / Speed Axis 1+/- 170° (400°/s) *1+/- 170° (400°/s) *1
Stroke / Speed Axis 2-95° / +135 ° (360 °/s)-85° / +135 ° (360 °/s)
Stroke / Speed Axis 3-155° / +90° (400 °/s)-155° / +90° (400 °/s)
Stroke / Speed Axis 4+/- 200° (500 °/s)+/- 200° (500 °/s)
Stroke / Speed Axis 5+/- 125° (500 °/s)+/- 125° (500 °/s)
Stroke / Speed Axis 6+/- 2700° (800 °/s)+/- 2700° (800 °/s)
Max horizontal reach630 mm (2.07 ft)809 mm (2.65 ft)
Repeatability+/- 0.03 mm (1.18 mil)+/- 0.03 mm (1.18 mil)
Robot weight33 kg (73 lb)35 kg (77 lb)
Features of the tool coupling Robot wristISO 9409 – 1 – A 25ISO 9409 – 1 – A 25
MotorsAC BrushlessAC Brushless
Position measurement systemEncoderEncoder
Protection degreeIP67IP67
Mounting positionFloor / Inverted / Angle / Wall *2Floor / Inverted / Angle / Wall *2
Operating environment temperaturefrom 0°C to +45°C
(from +32°F to +113°F)
from 0°C to +45°C
(from +32°F to +113°F)
Storage temperaturefrom -10°C to +55°C
(from +14°F to +131°F)
from -10°C to +55°C
(from +14°F to +131°F)
Maximum temperature gradient1,5 °C/min1,5 °C/min
Colour WhiteRAL 9016RAL 9016
ISO 14644-1 CleanRoom Certification assessmentISO 6/5 *3ISO 6/5 *3
Use of Food Approved gasketsYesYes
Use of NSF H1YesYes

 *1 In the case of angle mounted Robot, the stroke of axis 1 must be limited according to the inclination of the angle itself and the payload. For further details see par. 2.9.4 Axis 1 stroke limitations in case of angle-mounted Robot on page 56. 
*2 Not allowed with maximum load
*3 ISO 6 guaranteed up to 80% angular speed of the robot axes (Axis 1: max. 320°/s; Axis 2: max. 288°/s; Axis 3: max. 320°/s; Axis 4: max. 400°/s; Axis 5: max. 400°/s; Axis 6: max. 640°/s). ISO 5 guaranteed up to 40% angular speed of the robot axes (axis 1: max. 160°/s axis 2: max. 144°/s; axis 3: max. 160°/s; axis 4: max. 200°/s; axis 5: max. 200°/s; axis 6: max. 320°/s)  

Application sectors

All those environments that require high Ingress Protection level, ISO clean room classification, simplified cleanability, good resistance to chemicals, reduced risk of environment contamination.

    Works with

    Racer-5-0.63

    Racer-5-0.63

    Payload up to:

    5 kg

    Max H reach of:

    630 mm

    Repeatability:

    0.03 mm
    Racer-5-0.80

    Racer-5-0.80

    Payload up to:

    5 kg

    Max H reach of:

    809 mm

    Repeatability:

    0.03 mm
    Racer-7-1.0

    Racer-7-1.0

    Payload up to:

    7 kg

    Max H reach of:

    999 mm

    Repeatability:

    0.05 mm