Automated End-of-Line Palletizing with Dual-Robot System

Fast, Flexible End-of-Line Automation with Comau

In high-speed consumer goods production, automating palletizing is key to maintaining efficiency and product flow.
This solution features a dual Comau robot system designed to manage full end-of-line operations—from product placement to pallet layer formation and pallet handling—within a compact and fully automated island.

Up to 40 product movements per minute

Full automation from product intake to pallet changeover

High flexibility in layer configuration

Compact layout for easy integration into production lines

Whether you’re producing paper rolls, boxes or bundles, Comau’s robots deliver speed, precision, and complete process automation.

Robotic Palletizing with Comau robots NJ-60 & PAL-260

This video showcases a tailor-made robotic palletizing cell equipped with two Comau robots.

Case Study: Dual-Robot Palletizing Island with Comau

To optimize end-of-line efficiency, this solution uses two dedicated Comau industrial robots working in coordination:

Robot 1

NJ-60 (6-axis) handles product picking and layer formation

Picks incoming multipacks of paper rolls from the conveyor and places them according to the programmed palletizing pattern

Robot 2

PAL-260 (4-axis) manages layer placement and pallet handling

Picks the completed layer and places it on the pallet. It can also retrieve and stack empty pallets as needed

Together, they deliver fast, flexible, and compact palletizing, seamlessly integrated into the packaging line.

The system offers:

Smooth product handling at high speed
Fully automated cycle, including pallet replacement
Great flexibility in adapting to different formats and stacking schemes
Space-saving footprint, perfect for existing line upgrades

How the Comau Palletizing Solution Works

The NJ-60 robot receives multipacks from a conveyor and accurately builds the programmed layer layout.

The PAL-260 robot places the completed layer onto the pallet with controlled movements that maintain stacking integrity.

When needed, the robot handles empty pallets—stacking or placing them to continue the process without manual intervention.

The entire system is compact, customizable, and ready for integration into high-throughput packaging lines.

Why Choose Comau for Palletizing Automation?

Global Industrial Robotics Leader

With over 50 years of innovation, Comau delivers advanced robotic solutions for packaging, logistics, and consumer goods industries.

Tailored Automation for Real-World Needs

From product picking to pallet handling, Comau robots deliver fast, repeatable, and flexible automation customized to your line’s layout and production rate.

End-to-End Automation

Comau offers a modular approach that allows full automation of every stage—from layer formation to pallet replacement—ensuring minimal downtime and maximum throughput.

Compact, High-Performance Systems

With robots like the NJ-60 and PAL-260, Comau provides space-saving solutions without compromising on performance or reliability.

About the System Integrator: DM PACK

Founded in 2001, DM Pack is a specialist in the packaging industry.

It designs and manufactures a complete range of packaging machinery composed of packaging machines with film and carton boxes, handling and conveyor systems, Cartesian and robotic palletizers to complete the line.

Together with its entry level machinery, it has extended production with a large variety of components and peripheral modules to offer a complete turn-key solution to its customers..