Robotic Applications | Packaging

Automated Packaging with Comau SCARA Robots for the Pharmaceutical Industry

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Smart Box Assembly and Product Handling with Comau’s Rebel-S Technology

In industries where speed, precision, and traceability are essential, Comau’s Rebel-S SCARA robots offer a smart solution for automated box filling and assembly.
This system, deployed in a pharmaceutical packaging line, uses two Rebel-S robots to automate the placement of product containers, instruction kits, and box closing, reducing cycle time and improving repeatability across multiple box formats.

High-speed automated assembly of boxes with variable contents
Accurate handling of containers, instruction kits, and tool bags
Integrated quality control and traceability through inkjet printing and vision inspection
Compact, flexible setup ideal for pharmaceutical packaging environments

Comau SCARA Robots in Pharma Packaging

This video demonstrates how Comau’s Rebel-S SCARA robots are integrated within a filling and boxing line, enabling the automatic packaging of pharmaceutical kits—including containers, spoons, dispensers, and instruction leaflets.

Case Study: Flexible Box Assembly with Comau Rebel-S

In this pharmaceutical line, two Comau Rebel-S SCARA robots are used for automated box filling and preparation:

  • Robot 1 places containers into pre-assembled boxes
  • Robot 2 adds kits or instruction booklets on top
  • Subsequent stations handle printing, vision inspection, and box closure

The robots operate at the second and third stations of the line, providing fast, precise placement and seamless box handling—all within a controlled, traceable process.

Thanks to their speed, compact size, and flexible mounting options, Rebel-S robots ensure:

  • Fast cycle times with minimal manual intervention
  • Repeatable and accurate placement even with different packaging formats
  • Seamless integration into existing pharma-grade filling lines

How the Comau Rebel-S SCARA Solution Works

High-Speed Handling for Compact Environments

Comau Rebel-S robots are specifically designed for high-speed pick & place applications. With horizontal reach options from 450 mm to 750 mm, they are ideal for small-to-medium box assembly lines, delivering reliable performance in tight workspaces.

Configurable and Easy to Integrate

Thanks to their compact form factor, 6 kg payload, and 200 mm vertical reach, Rebel-S robots can be wall- or base-mounted, adapting easily to various layout requirements. All models are available with IP10 or optional IP54 protection, making them suitable for sensitive environments.

Built for Packaging and Traceability

Rebel-S seamlessly integrates into packaging systems, working in tandem with printers, cameras, and conveyors, ensuring real-time verification, lot coding, and automated box closure without interrupting production flow.

Why Choose Comau for Packaging Automation?

Global Industrial Robotics Leader

Comau’s experience in high-precision automation ensures that even the most regulated industries—like pharmaceuticals—benefit from robust and reliable solutions

Compact & Flexible SCARA Robots

The Rebel-S range offers five SCARA models with horizontal reaches from 450 to 750 mm, vertical reach of 200 mm, and payload of up to 6 kg—ideal for fast pick-and-place and packaging tasks.

Easy Integration with Packaging and Inspection Systems

Whether integrated into a full filling line or standalone applications, Comau robots are built to work with your existing equipment, minimizing downtime and maximizing return on investment.

Customizable Automation That Grows With You

Comau’s solutions are built around your needs—modular, scalable, and ready to evolve as your product portfolio or packaging formats change.

About the System Integrator: SISCODATA

Siscodata was established in 1974 and started its activity as terminal and equipment producer for Siemens and Philips, and manufacturer of sets for nuclear physics and aeronautical electronic systems.

From 1978 onwards, it has developed systems for the textile field, growing at first in the domestic market and afterwards in the international arena, with plants sold and installed all over the world.

The company, which is located in the north of Italy about 50 kilometers from Milan, produces customized systems for many automation requirements and is organized in the following divisions: Research and Development, Software and Electronics, Mechanics, Engineering, and Consulting.