Robotic Welding for Vespa Production

High-Precision Welding Automation for the Automotive Industry

In modern vehicle production, welding precision and structural integrity are essential.
To meet these standards, Comau’s robotic welding machines and positioners are at the core of the fully automated assembly line that produces the iconic Vespa body.

Over 300 spot welds per body ensure structural strength

More than 1.5 meters of arc welding seams for each vehicle

Production rate exceeding 100 Vespa bodies per shift

Reliable performance across 3 work shifts and 2 twin plants

Welding Automation for Vespa Production

This video highlights the automated welding solution powered by Comau for Piaggio’s Vespa production plant.
The system combines spot and arc welding technologies, enabling:

Perfect preparation for downstream painting operations
High-speed body assembly
Smooth surface finishing
Scalable throughput across multiple shifts

Case Study: High-Volume Welding at Piaggio’s Vespa Plant

To support the growing global demand for Vespa, Comau delivered a fully automated robotic welding system capable of producing over 600 vehicle bodies per day.

300+ spot welds reinforce structural joints while preserving aesthetics
1.5+ meters of arc welding ensure precise surface continuity for each body shell
The system runs 3 shifts/day across 2 twin lines, maintaining output without sacrificing quality
All welding operations are handled by Comau’s specialized robots and positioners, engineered for high repeatability and long-term performance

This turnkey automation project ensures scalability, precision, and uninterrupted production, supporting the evolution of a truly iconic vehicle.

How the Comau Welding Solution Works

Comau’s welding platform performs high-speed spot welding for structural connection and arc welding for seamless panel joining. The result is a durable, paint-ready vehicle body.

Every body undergoes over 1.5 meters of arc welds to create flawless exterior lines, ensuring that each Vespa is ready for perfect surface finishing.

Designed to support three production shifts, the system delivers more than 600 units/day, with no compromise on quality or uptime.

Comau’s positioners ensure each body part is accurately aligned for welding, guaranteeing repeatability and aesthetic excellence across every unit.

Why Choose Comau for End-of-Line Automation?

Global Leader in Robotic Welding Solutions

With over 50 years of experience, Comau provides cutting-edge automation systems for the world’s top automotive manufacturers—ensuring efficiency, repeatability, and quality at scale.

Welding Technology Engineered for Performance

From spot welding to arc welding, Comau’s robotic platforms deliver precise, high-speed results, even in multi-shift, high-volume environments.

Modular, Scalable System Integration

Comau systems are designed for seamless integration into your production flow, with flexibility to expand or adapt to future models and manufacturing requirements.

Tailored to Your Production Needs

Whether launching a new line or optimizing an existing one, Comau’s welding solutions are custom-engineered to meet your layout, throughput, and quality specifications.

About the System Integrator: CLEDAN

With extensive expertise in industrial automation, CLEDAN Srl offers turnkey automation solutions for the automotive industry and beyond. From feasibility studies and mechanical design to software development, installation, and commissioning, CLEDAN ensures its customers receive tailor-made solutions aligned with their production goals.

CLEDAN’s experienced technical team ensures that each system meets the highest performance and safety standards, making it a trusted partner for leading industrial players.