Robotic Applications | Packaging

Robotic Packaging Automation with Comau’s Racer-5 Cobot

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Flexible robotic packaging automation for enhanced human-robot collaboration

In dynamic logistics and packaging environments, robots must combine safety, speed, and adaptability. Comau’s Racer-5 Cobot meets these needs with a dual-functionality design: operating both as a collaborative robot and as a full-speed industrial robot—all in the same cycle.

Collaborative mode for safe interaction with operators
Full-speed industrial mode for maximum productivity
Automatic switching between modes based on proximity detection
No need for physical barriers thanks to advanced laser and radar systems

The Cobot operates safely in the presence of humans, slowing down when operators are near and automatically switching to full-speed mode when the area is clear. This makes Racer-5 Cobot ideal for modern facilities seeking cost-effective, space-saving automation with built-in human interaction.

Integrated Collaborative Logistics with Comau


This video showcases a box handling application where Comau’s Racer-5 Cobot loads an AGILE1500 autonomous mobile robot.

Case Study: Collaborative Box Handling with Comau Robotics

In this test application, Comau’s Racer-5 Cobot is used for box handling and loading onto a mobile Automated Guided Vehicle (AGV unit), Comau’s AGILE1500.

  • The robot detects operator proximity and seamlessly transitions between collaborative and industrial modes
  • When in collaborative mode, LED lights signal safe human interaction
  • When operators leave the safety zone, the robot resumes its task at full industrial speed
  • The robot only stops in the event of direct contact or emergency conditions

This setup demonstrates how Comau enables safe, high-speed collaboration without the need for physical safety barriers—maximizing floor space and minimizing setup complexity.

How the Racer-5 Cobot Solution Works

Dual Operating Modes

The robot slows down in collaborative mode when humans are present and switches to industrial speed when the area is clear—no programming or manual input required.

Smart Safety Systems

Thanks to laser scanners and radar sensors, the robot can detect humans in real time and adjust its behavior accordingly—ensuring both safety and efficiency.

Simple Deployment

Racer-5 Cobot is easy to install and commission. No access barriers are required, saving both space and integration costs.

Why Choose Comau for Collaborative Automation?

Pioneers in Industrial & Collaborative Robotics

Comau blends industrial performance with collaborative intelligence, offering robotic solutions that adapt to your workflow—not the other way around.

Advanced Technology in a Compact Design

Racer-5 Cobot delivers industrial speed, collaborative safety, and easy integration in a single compact unit—ideal for packaging, logistics, and assembly.

No Safety Barriers Required

Unlike traditional robots, Racer-5 Cobot operates safely without fencing—reducing cost, complexity, and footprint.

Human-Robot Synergy by Design

From operator interaction to sensor integration, Racer-5 Cobot is engineered for fluid collaboration and uninterrupted performance.

About the System Integrator: MGM Robotics

Founded in 2020, MGM Robotics specializes in custom robotic systems for automated manufacturing and welding applications across multiple industries.

From feasibility analysis to installation, training, and global support, MGM delivers turnkey automation solutions tailored to the unique requirements of each customer. By combining cutting-edge robotics with in-house engineering expertise, MGM helps companies streamline production, enhance quality, and improve competitiveness.