Easy Palletizer: Flexible & Smart Palletizing with Integrated Robotics

Modern manufacturing lines demand speed, flexibility, and ease of integration—principles that lie at the heart of Comau’s Easy Palletizer. Designed to simplify end-of-line palletizing, this plug-and-play solution is based entirely on Comau Integrated Robotics, and allows full operation through existing PLCs like B&R or Siemens, with no external robot controller needed.

This video showcases a fully automated palletizing solution featuring Comau’s integrated robotics, designed to handle stacking, positioning, and pallet preparation in a fast-paced packaging environment.

Built for flexibility, reliability, and minimal downtime, the solution supports high-speed operations, reduces manual handling, and ensures smooth, continuous product flow—making it perfect for modern end-of-line automation.

In a project aimed at optimizing palletizing operations for the consumer goods sector, Comau delivered the Easy Palletizer, a flexible solution designed to fit into any existing production line without the need for dedicated robot programming.

With this system, manufacturers can:

  • Rapidly change pallet configurations to meet customer demands
  • Reduce dependency on external support
  • Manage everything through one intuitive interface
  • Integrate directly with their existing PLC infrastructure

The result is a scalable and easy-to-use palletizing solution that empowers manufacturers to evolve quickly with market demands.

Unlike traditional systems, Comau robots don’t require a separate controller. They’re natively integrated into your machine PLC—B&R or Siemens—allowing direct operation and synchronization within your line.

Operators can reconfigure pallet layouts or update product settings from the touchscreen interface. No robot programming knowledge is needed—any operator can make changes independently.

The robot communicates directly with your existing system—no middleware or complex integration required. This significantly reduces potential system errors, improves uptime, and accelerates deployment.

Comau’s robots work directly within your machine’s existing control architecture. No external robot controller means fewer components, lower risk of failure, and faster setup.

Your team can reprogram the robot directly from the machine HMI. No need for a third-party integrator or specialist software—total autonomy, built in.

Comau’s Easy Palletizer is designed to keep up with your business. Whether you change product formats or pallet types, configuration updates are fast, simple, and handled entirely in-house.

Say goodbye to costly service calls for every change. With Comau’s integrated solution, your team manages everything—from initial setup to ongoing operation—with full control and confidence.

As a specialist in final packaging systems, Tallpack International supports customers with everything from manual strapping tools to fully automated packaging lines.

In the Benelux region, Robotics Benelux (a subsidiary of Tallgroup BV) serves as Comau Robotics’ official distributor, supporting machine builders and system integrators with the full range of Comau Integrated Robotics solutions.

Robotics Benelux is a subsidiary of Tallgroup BV and it is Comau Robotics distributor and LUCAS Robotics Tracks in the Benelux area Fully equipped to foresee machine builders and system integrators with the high-quality Comau Integrated Robotics offer.