Smart Cup Handling and Customization with Comau Racer-3

Are you interested?

Flexible and precise robotic solution for automated order processing

 In modern production environments, customization and seamless integration are key. This demo showcases how Comau’s Racer-3-0.63 robot performs both pick-and-place and high-precision writing operations in a scaled-down smart factory application, managed through Eureka System’s Agilab MES platform.

  • Dual-role operation: handling and CNC-style coaster marking
  • Real-time communication via MES and G-code integration
  • Compact, flexible setup for smart manufacturing labs
  • Additive-manufactured gripper for lightweight precision

Agile Manufacturing with Comau & Eureka System

This video highlights the smart automation process developed using Comau’s Racer-3 and Eureka System’s Agilab platform.

It simulates a hot beverage production line, where the robot autonomously performs pick-and-place of cups and coaster writing via custom G-code paths—demonstrating both collaborative and precision tasks in a compact space.

Case Study: Agile Robot-Controlled Cup & Coaster Customization

At the heart of Eureka System’s Agilab smart factory demonstrator is Comau’s Racer-3 robot. This compact 6-axis robot performs two critical tasks:

  • Picks and places cups and coasters per MES instructions
  • Customizes coasters by following custom toolpaths via G-code

The robot adapts to different names and writing paths in real time, keeping the marker still while moving the coaster beneath it.

This integration with MES and cloud systems ensures real-time responsiveness, perfect for smart manufacturing and personalized production.

How the Comau Racer-3 Solution Works

MES-Guided Operations

The Manufacturing Execution System sends task instructions, including name data and product flow, directly to the robot.

Pick & Place and Marking

 The Racer-3 performs standard handling tasks and executes G-code trajectories for coaster marking. The gripper, made via 3D printing, allows light but precise operations.

Real-Time Customization

 Each coaster is uniquely written with the customer’s name. The robot receives path data dynamically, showcasing the potential of robot-CNC hybrid functions.

Why Choose Comau for Smart Manufacturing?

Global Automation Expertise

With over 45 years of experience, Comau supports manufacturers worldwide with tailor-made robotic solutions that drive efficiency and digital transformation.

Compact and versatile robots

The Racer-3-0.63 is ideal for confined spaces and fast cycles. It combines precision, speed, and flexibility, making it suitable for Industry 4.0 environments.

Seamless integration with digital platforms

From MES to CAM and cloud systems, Comau robots integrate effortlessly into digital ecosystems, ensuring transparency, traceability, and real-time adaptability.

From simulation to reality

Whether for research labs or industrial deployments, Comau’s robots bring flexibility and performance, helping businesses transition to fully connected and customized production.

About the System Integrator: Eureka System

Eureka System develops tailor-made software and automation solutions for Industry 4.0. From MES platforms and CNC integration to robotics and AI-driven applications, they support smart manufacturing through customized digital ecosystems.

Their Agilab platform provides a live testing environment for new automation scenarios, making innovation tangible for their clients.