Automated Loading, Painting & Palletizing Solution for the Foundry Sector at Teksid
Enhancing Efficiency in Foundry Environments
Manual handling in foundry operations — characterized by high temperatures, dust, and heavy parts — is not only inefficient but also risky.
To overcome these challenges, Comau’s robotic automation delivers a fully automated solution designed to enhance:
Smart Automation for Foundry Operations
This video demonstrates a complete automated robotic line developed by Comau for foundry operations.
Using two Comau NJ-290 Foundry robots, the solution automates part unloading, cleaning, painting, heat treatment, and palletizing with high accuracy and reliability.
Controlled by a Siemens TIA Portal PLC, the line ensures precise coordination and seamless integration—boosting efficiency and consistency while reducing exposure to hazardous conditions.
Case Study: Robotic Automation in Action
At a major foundry facility, Comau deployed a robotic solution to manage the entire flow—from sand-forming to palletizing—improving safety and process reliability.
How It Works:
The automated line features two Comau NJ-290 Foundry robots designed for harsh environments.
- The first robot unloads parts from the sand forming machine, brushes and cleans them, then dips them into a paint tank for coating. After painting, the parts are placed onto a conveyor for heat curing in an oven.
- The second robot picks up the cured parts and palletizes them into multi-level racks, which are manually placed by the operator.
- The system is fully controlled by a Siemens TIA Portal PLC, ensuring seamless coordination between robots, oven, and safety devices.
To handle different part types, the robots are equipped with automatic tool changers, and safety fences open and close automatically, ensuring safe operation while maintaining high productivity..
How the Comau Robotic Line Works
Why Choose Comau for Foundry Automation?
A Global Leader in Industrial Automation
With over 50 years of experience, Comau is trusted worldwide for its expertise in automating complex environments like foundries.
Our systems are engineered for durability, consistency, and safety, even under extreme production conditions.
Robotic Technology Built for Performance
The Comau NJ-290 Foundry version is purpose-built to operate in dusty, high-temperature environments.
Its 6-axis flexibility allows for precise handling of diverse parts, while its robust design ensures longevity and minimal downtime.
End-to-End System Integration
Comau’s robots are designed to integrate effortlessly into fully automated lines, handling everything from material preparation to final palletizing.
The system is modular and adaptable, ensuring scalability and fast deployment.
Tailored Automation to Fit Your Process
No two foundries are the same. Comau designs flexible, customizable solutions that align with your part geometry, space availability, and throughput goals, ensuring maximum ROI and long-term performance.
About the System Integrator: Olivero
Founded in 1987 and located near Turin, Italy, Olivero SRL specializes in the design, construction, and integration of industrial plants for a wide range of industries. With expertise in mechanical, electrical, and automation engineering, Olivero delivers turnkey solutions tailored to the evolving needs of both national and international clients.