{"id":90976,"date":"2026-10-23T18:05:32","date_gmt":"2026-10-23T16:05:32","guid":{"rendered":"https:\/\/www.comau.com\/?p=90976"},"modified":"2026-10-23T18:27:43","modified_gmt":"2026-10-23T16:27:43","slug":"innovation-in-battery-manufacturing-cold-plasma-production","status":"publish","type":"post","link":"https:\/\/www.comau.com\/en\/2026\/10\/23\/innovation-in-battery-manufacturing-cold-plasma-production\/","title":{"rendered":"Innovation in battery manufacturing: cold plasma for the production of high-efficiency cells"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">The scalability and energy efficiency of battery production are among today&#8217;s most crucial challenges to support the growth of electric mobility and energy storage systems (ESS). To meet these needs, <strong>Comau and Intecells have developed an innovative industrial solution based on cold plasma<\/strong> for cell surface treatment.<\/p>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-1\" style=\"color:#0046ad\"><strong><strong>A step forward in roll-to-roll processes<\/strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The technology <strong>integrates Intecells&#8217; expertise in atmospheric plasma with Comau&#8217;s large-scale industrialization and automation capabilities<\/strong>. Applied directly to the surface of electrodes and separators in roll-to-roll processes, cold plasma optimizes material wettability.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Operational and performance benefits for cell manufacturers include:<\/p>\n\n\n\n<div class=\"wp-block-columns columns-bg-dark has-text-color is-layout-flex wp-container-core-columns-is-layout-8f761849 wp-block-columns-is-layout-flex\" style=\"color:#4c4c4c\">\n<div class=\"wp-block-column has-background is-layout-flow wp-block-column-is-layout-flow\" style=\"background-color:#c9daf8\">\n<div class=\"wp-block-getwid-image-box has-text-center has-mobile-layout-default has-mobile-alignment-default\"><div class=\"wp-block-getwid-image-box__image-container is-position-top\"><div class=\"wp-block-getwid-image-box__image-wrapper\"><\/div><\/div><div class=\"wp-block-getwid-image-box__content\">\n<h3 class=\"wp-block-heading has-text-align-center has-text-color\" style=\"color:#0046ad;font-size:24px;font-style:normal;font-weight:300\">Reduced cycle times<\/h3>\n\n\n\n<p class=\"has-text-color has-link-color wp-elements-2 wp-block-paragraph\" style=\"color:#414141\">Higher wettability accelerates critical stages of electrolyte filling, soaking, and drying<\/p>\n<\/div><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column has-background is-layout-flow wp-block-column-is-layout-flow\" style=\"background-color:#c9daf8\">\n<div class=\"wp-block-getwid-image-box has-text-center has-mobile-layout-default has-mobile-alignment-default\"><div class=\"wp-block-getwid-image-box__image-container is-position-top\"><div class=\"wp-block-getwid-image-box__image-wrapper\"><\/div><\/div><div class=\"wp-block-getwid-image-box__content\">\n<h3 class=\"wp-block-heading has-text-align-center has-text-color\" style=\"color:#0046ad;font-size:24px;font-style:normal;font-weight:300\">Smaller footprint<\/h3>\n\n\n\n<p class=\"has-text-color has-link-color wp-elements-3 wp-block-paragraph\" style=\"color:#414141\">The process reduces the heat required compared to traditional methods, lowering energy consumption, plant footprint, and capital expenditure (Capex)<\/p>\n<\/div><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column has-background is-layout-flow wp-block-column-is-layout-flow\" style=\"background-color:#c9daf8\">\n<div class=\"wp-block-getwid-image-box has-text-center has-mobile-layout-default has-mobile-alignment-default\"><div class=\"wp-block-getwid-image-box__image-container is-position-top\"><div class=\"wp-block-getwid-image-box__image-wrapper\"><\/div><\/div><div class=\"wp-block-getwid-image-box__content\">\n<h3 class=\"wp-block-heading has-text-align-center has-text-color\" style=\"color:#0046ad;font-size:24px;font-style:normal;font-weight:300\">Optimized performance<\/h3>\n\n\n\n<p class=\"has-text-color has-link-color wp-elements-4 wp-block-paragraph\" style=\"color:#414141\">Uniform soaking helps decrease the cell&#8217;s internal resistance, improving overall performance<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:51px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-5\" style=\"color:#0046ad\"><strong><strong>From research to gigafactory: end-to-end flexibility<\/strong><\/strong><\/h2>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"739\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER-1024x739.jpg\" alt=\"\" class=\"wp-image-89745\" style=\"width:350px;height:auto\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER-1024x739.jpg 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER-300x216.jpg 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER-768x554.jpg 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER.jpg 1257w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">The integration of cold plasma fits into a <strong>broader vision of flexible automation for the entire battery value chain<\/strong>. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A practical example of this modularity is the recent semi-automatic cell formation and testing hub developed for the <a href=\"https:\/\/www.ki.si\/en\/\" data-type=\"link\" data-id=\"https:\/\/www.ki.si\/en\/\" target=\"_blank\" rel=\"noreferrer noopener\">National Institute of Chemistry<\/a> (NIC): a <strong>versatile platform capable of handling pouch, cylindrical, and prismatic formats<\/strong>, supporting processes from laboratory prototyping to high-power testing for automotive and industrial applications.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This combined approach\u2014bringing together materials process innovation and scalable automation\u2014aims to provide <strong>concrete solutions for the end-to-end production of cells, modules, battery packs, and e-Drive systems<\/strong> for the global market.<\/p>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-6\" style=\"color:#0046ad\">Related<\/h2>\n\n\n\t\t<div class=\"wp-block-getwid-post-carousel custom-post-type-post has-slides-gap-small is-carousel has-arrows-inside has-dots-none\">\n\t\t\t<div data-slider-option=\"{&quot;sliderSlidesToShowDesktop&quot;:&quot;2&quot;,&quot;getwid_slidesToShowLaptop&quot;:&quot;2&quot;,&quot;getwid_slidesToShowTablet&quot;:&quot;2&quot;,&quot;getwid_slidesToShowMobile&quot;:&quot;2&quot;,&quot;getwid_autoplay_speed&quot;:6000,&quot;getwid_animation_speed&quot;:800,&quot;getwid_slidesToScroll&quot;:&quot;1&quot;,&quot;getwid_autoplay&quot;:false,&quot;getwid_pause_on_hover&quot;:false,&quot;getwid_infinite&quot;:true,&quot;getwid_center_mode&quot;:false,&quot;getwid_arrows&quot;:&quot;inside&quot;,&quot;getwid_dots&quot;:&quot;none&quot;}\" class=\"wp-block-getwid-post-carousel__wrapper\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"wp-block-getwid-post-carousel__slide\">\n\t\t\t\t\t\t\t\n<div class=\"wp-block-getwid-post-carousel__post\">\n            <div class=\"wp-block-getwid-post-carousel__post-thumbnail\">\n            <a href=\"https:\/\/www.comau.com\/en\/2026\/09\/22\/comau-delivers-a-flexible-turnkey-semi-automated-cell-formation-and-testing-system-for-national-institute-of-chemistry-nic-in-ljubljana\/\"><img decoding=\"async\" width=\"1257\" height=\"907\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER.jpg\" class=\"attachment-post-thumbnail size-post-thumbnail wp-post-image\" alt=\"\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER.jpg 1257w, https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER-300x216.jpg 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER-1024x739.jpg 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2026\/09\/NIC-HEADER-768x554.jpg 768w\" sizes=\"(max-width: 1257px) 100vw, 1257px\" \/><\/a>\n        <\/div>\n        <div class=\"wp-block-getwid-post-carousel__post-content-wrapper\">\n        <div class=\"wp-block-getwid-post-carousel__post-header\">\n            <h3 class=\"wp-block-getwid-post-carousel__post-title\"><a href=\"https:\/\/www.comau.com\/en\/2026\/09\/22\/comau-delivers-a-flexible-turnkey-semi-automated-cell-formation-and-testing-system-for-national-institute-of-chemistry-nic-in-ljubljana\/\">Comau delivers a flexible, turnkey, semi-automated cell formation and testing system for National Institute of Chemistry (NIC) in Ljubljana\u00a0<\/a><\/h3>        <\/div>\n        <div class=\"wp-block-getwid-post-carousel__post-excerpt\"><p>\u2022 Comau has developed a flexible, industrialized cell formation and testing solution for NIC, bridging the gap between academic research and commercial battery development \u2022 The reconfigurable platform supports pouch, cylindrical and prismatic cells ranging from laboratory prototypes to high-power cells and industrial applications&nbsp; \u2022 Semi-automated processes, remote cell connection and integrated safety features help [&hellip;]<\/p>\n<\/div>\n    <\/div>\n<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"wp-block-getwid-post-carousel__slide\">\n\t\t\t\t\t\t\t\n<div class=\"wp-block-getwid-post-carousel__post\">\n            <div class=\"wp-block-getwid-post-carousel__post-thumbnail\">\n            <a href=\"https:\/\/www.comau.com\/en\/2026\/10\/12\/comau-and-intecells-bring-plasma-based-battery-cell-manufacturing-to-the-battery-show-north-america\/\"><img decoding=\"async\" width=\"1480\" height=\"480\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2026\/10\/BATTERY-USA-HEADER.png\" class=\"attachment-post-thumbnail size-post-thumbnail wp-post-image\" alt=\"\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2026\/10\/BATTERY-USA-HEADER.png 1480w, https:\/\/www.comau.com\/wp-content\/uploads\/2026\/10\/BATTERY-USA-HEADER-300x97.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2026\/10\/BATTERY-USA-HEADER-1024x332.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2026\/10\/BATTERY-USA-HEADER-768x249.png 768w\" sizes=\"(max-width: 1480px) 100vw, 1480px\" \/><\/a>\n        <\/div>\n        <div class=\"wp-block-getwid-post-carousel__post-content-wrapper\">\n        <div class=\"wp-block-getwid-post-carousel__post-header\">\n            <h3 class=\"wp-block-getwid-post-carousel__post-title\"><a href=\"https:\/\/www.comau.com\/en\/2026\/10\/12\/comau-and-intecells-bring-plasma-based-battery-cell-manufacturing-to-the-battery-show-north-america\/\">Comau and Intecells bring innovation by applying plasma technology to battery cell manufacturing at The Battery Show North America<\/a><\/h3>        <\/div>\n        <div class=\"wp-block-getwid-post-carousel__post-excerpt\"><p>\u2022 Comau and Intecells will showcase their innovative roll-to-roll battery cell surface treatment solution, based on field-proven cold plasma technology \u2022 By improving wettability of electrode and separator surfaces, the solution significantly reduces production time and energy consumption while helping improve cell performance \u2022 The joint development for battery and energy storage applications has potential [&hellip;]<\/p>\n<\/div>\n    <\/div>\n<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>The scalability and energy efficiency of battery production are among today&#8217;s most crucial challenges to support the growth of electric mobility and energy storage systems (ESS). To meet these needs, Comau and Intecells have developed an innovative industrial solution based on cold plasma for cell surface treatment. A step forward in roll-to-roll processes The technology [&hellip;]<\/p>\n","protected":false},"author":21,"featured_media":90978,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"ep_exclude_from_search":false,"footnotes":""},"categories":[5],"tags":[],"class_list":["post-90976","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-highlights"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Innovation in battery manufacturing: cold plasma production | Comau<\/title>\n<meta name=\"description\" content=\"Comau and Intecells introduce cold plasma into battery manufacturing: discover how automation is evolving, from factories to research.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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