{"id":75958,"date":"2025-06-26T23:57:59","date_gmt":"2025-06-26T21:57:59","guid":{"rendered":"https:\/\/www.comau.com\/?page_id=75958"},"modified":"2025-06-26T23:58:11","modified_gmt":"2025-06-26T21:58:11","slug":"automated-handling-solution-with-comau-nj-220-robots","status":"publish","type":"page","link":"https:\/\/www.comau.com\/en\/automated-handling-solution-with-comau-nj-220-robots\/","title":{"rendered":"Automated Handling Solution with Comau NJ-220 Robots"},"content":{"rendered":"\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-00deada7a2be57949f440718125040e9\" style=\"color:#0046ad\"><strong>Boosting Efficiency and Safety in Foundry Operations<\/strong><\/h2>\n\n\n\n<p><strong>Comau NJ-220 robots<\/strong> are the core of a fully automated handling solution implemented in Teksid\u2019s facility in Turin. <\/p>\n\n\n\n<p>Designed for harsh foundry environments, these 6-axis robots improve productivity, precision, and worker safety by fully automating the material handling process \u2014 from raw parts loading to finished rack output.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Heavy-duty NJ-220 robots engineered for foundry applications<br><\/li>\n\n\n\n<li>Seamless PLC integration for complete line control<br><\/li>\n\n\n\n<li>2D vision system ensures precision and repeatability<br><\/li>\n\n\n\n<li>Fully automated: no operator interaction required during execution<\/li>\n<\/ul>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-group wide-section-light-1\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns are-vertically-aligned-center wide-section-light-1 is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center lead is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-be3556488aa3f3e4f6613a831fdc7aa4\" style=\"color:#0046ad\"><strong>Robotic Handling for Foundry Applications<\/strong><\/h2>\n\n\n\n<p style=\"font-size:16px\">This video demonstrates how Comau NJ-220 Foundry robots operate within a fully automated machine tending line.<\/p>\n\n\n\n<p style=\"font-size:16px\">Integrated with Siemens TIA Portal PLCs and vision systems, the robots ensure precise handling of heavy and complex parts, significantly reducing manual labor and increasing production throughput.<\/p>\n\n\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p style=\"font-size:16px\"><\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:650px\">\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"Automated Handling Solution with Comau NJ 220 Robots\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/c_r3HGjYaTQ?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div style=\"height:0px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-8cea98e387dffa3fde6c28d0486b799b\" style=\"color:#0046ad\"><strong>Case Study: Advanced Handling Line with Comau for Teksid<\/strong><\/h2>\n\n\n\n<p>At the Teksid plant in Turin, Comau NJ-220 robots have been installed to automate the transfer and orientation of heavy metal components. Managed entirely by two PLCs and supported by a 2D vision system, the solution streamlines production and removes the need for human operators during active processing.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Key Benefits of the Solution:<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Increased Productivity<\/strong>: Higher throughput with reduced cycle times<br><\/li>\n\n\n\n<li><strong>Ergonomic Improvement<\/strong>: No need for manual lifting of heavy parts<br><\/li>\n\n\n\n<li><strong>Precision and Repeatability<\/strong>: 2D vision system guides robot pick-and-place<br><\/li>\n\n\n\n<li><strong>Fully Autonomous Workflow<\/strong>: Human involvement is limited to load\/unload at infeed\/outfeed points<\/li>\n\n\n\n<li><strong>Compact &amp; Efficient Design<\/strong>: Integrated HMI stations ensure full control and diagnostics<br><\/li>\n<\/ul>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-5111fd5fd1297a75d2cd712281cdef14\" style=\"color:#0046ad\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>How the Comau NJ-220 Handling Solution Works<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Vision-Guided Picking<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>A 2D vision system identifies each part&#8217;s position within the rack. This data is relayed to the Comau NJ-220 robot to ensure accurate pickup and orientation.<br><\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:11px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Multi-Pose Gripper for Accurate Positioning<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>The robot uses a 3-pose gripper to reposition the parts as needed, dropping them precisely onto the working table in the correct orientation\u2014ready for downstream processing.<br><\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:11px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Full PLC Integration and Operator-Free Automation<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>Controlled by Siemens TIA Portal safety PLCs, the system coordinates all robot movements, HMIs, and safety protocols. Human intervention is required only for replenishing raw materials and retrieving finished racks.<br><\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:11px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\"><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-8a8fbfdbf338dea087fe7593ded338ec\" style=\"color:#0046ad\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Why Choose Comau for Heavy-Duty Machine Tending?<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline is-animated\" data-animation=\"slideInSides\" data-filling=\"true\"><div class=\"wp-block-getwid-content-timeline__line\"><div class=\"wp-block-getwid-content-timeline__bar\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline__wrapper\">\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-783ea9aeae5aefff02ab52fc62abe37a\" style=\"color:#0046ad;font-style:normal;font-weight:300\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Engineered for Foundry Environments<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h3>\n\n\n\n<p>The NJ-220 Foundry version offers high payload capacity, thermal resistance, and rugged construction\u2014ideal for the demanding conditions of metal casting and handling operations.<br><\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-c6373b2a18c5e27da37beb0c290584aa\" style=\"color:#0046ad;font-style:normal;font-weight:300\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Seamless Automation &amp; Vision Integration<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h3>\n\n\n\n<p>Comau\u2019s robotics integrate smoothly with leading PLC platforms and vision systems, creating a highly precise and programmable solution that fits into any existing workflow.<br><\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-94c2ca4c61a6d4f7262163d2a3100457\" style=\"color:#0046ad;font-style:normal;font-weight:300\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Proven Performance &amp; Productivity<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h3>\n\n\n\n<p>With cycle time reductions and a drastic decrease in manual labor, Comau robotized systems help customers like Teksid meet growing production demands without compromising on quality or safety.<br><\/p>\n\n\n\n<p><\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-a036437aab85c6c485c956180fc25069\" style=\"color:#0046ad\"><strong>About<\/strong> the System Integrator:&nbsp;<strong>OLIVERO SRL<\/strong><\/h2>\n\n\n\n<p>Founded in 1987, Olivero SRL specializes in the design, construction, and integration of turnkey industrial systems. The company combines mechanical, electrical, and automation expertise to deliver complete solutions for manufacturing clients across Italy and abroad. As a Comau partner, Olivero ensures full compliance with safety and performance standards.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Boosting Efficiency and Safety in Foundry Operations Comau NJ-220 robots are the core of a fully automated handling solution implemented in Teksid\u2019s facility in Turin. Designed for harsh foundry environments, these 6-axis robots improve productivity, precision, and worker safety by fully automating the material handling process \u2014 from raw parts loading to finished rack output. [&hellip;]<\/p>\n","protected":false},"author":28,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"ep_exclude_from_search":false,"footnotes":""},"class_list":["post-75958","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Automated Handling Solution with Comau NJ-220 Robots - Comau<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.comau.com\/en\/automated-handling-solution-with-comau-nj-220-robots\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Automated Handling Solution with Comau NJ-220 Robots - Comau\" \/>\n<meta property=\"og:description\" content=\"Boosting Efficiency and Safety in Foundry Operations Comau NJ-220 robots are the core of a fully automated handling solution implemented in Teksid\u2019s facility in Turin. 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