{"id":75954,"date":"2025-06-27T00:02:50","date_gmt":"2025-06-26T22:02:50","guid":{"rendered":"https:\/\/www.comau.com\/?page_id=75954"},"modified":"2025-06-27T00:02:58","modified_gmt":"2025-06-26T22:02:58","slug":"automated-aluminum-casting-with-comau-robots","status":"publish","type":"page","link":"https:\/\/www.comau.com\/en\/automated-aluminum-casting-with-comau-robots\/","title":{"rendered":"Automated Aluminum Casting with Comau Robots"},"content":{"rendered":"\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-f9b61446c9e84750e97a677bd7dec7fb\" style=\"color:#0046ad\"><strong>Flexible and Scalable Robotic Pouring Solutions for Foundries<\/strong><\/h2>\n\n\n\n<p>Comau robots are at the heart of advanced aluminum casting cells developed for gravity die-casting processes. <\/p>\n\n\n\n<p>By integrating Comau\u2019s high-performance robotic technology, Artimpianti Srl enables complete automation of the pouring process \u2014 improving repeatability, worker safety, and production speed across a wide range of configurations.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Up to 4 automatic casting machines per cell<br><\/li>\n\n\n\n<li>100% tailor-made layout with modular robot configurations<br><\/li>\n\n\n\n<li>High-speed casting with changeover flexibility<\/li>\n<\/ul>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-group wide-section-light-1\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns are-vertically-aligned-center wide-section-light-1 is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center lead is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-c9f9edeb92267155836e82f1d34168f3\" style=\"color:#0046ad\"><strong>Robotic Pouring System for Aluminum Casting<\/strong><\/h2>\n\n\n\n<p style=\"font-size:16px\"><strong>Discover the power of automation in metal casting.<\/strong><\/p>\n\n\n\n<p style=\"font-size:16px\">This video showcases how Comau robots enable fast, safe, and repeatable pouring of molten aluminum, within a fully customized cell designed for gravity casting. <\/p>\n\n\n\n<p style=\"font-size:16px\">From setup to cycle execution, the solution is optimized to meet high-volume production goals with maximum precision and flexibility<\/p>\n\n\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p style=\"font-size:16px\"><\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:650px\">\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"Automated Aluminum Casting with Comau Robots\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/etF-eHVbDYE?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div style=\"height:0px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-082e7a270a028460e1dba21602b88bb3\" style=\"color:#0046ad\"><strong>Case Study: Robotic Foundry Cell with Comau and Artimpianti<\/strong><\/h2>\n\n\n\n<p>The growing demand for lightweight, high-performance aluminum components is reshaping the foundry industry. To meet this challenge, Comau robots are used in robotic pouring cells to automate the casting process with speed and accuracy.<\/p>\n\n\n\n<p>Each cell is fully customizable to meet the customer\u2019s production schedule, casting frequency, and layout constraints.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Key Features of the Robotic Casting System:<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Global Scalability<\/strong>: Easily adaptable to different production needs and geographies<br><\/li>\n\n\n\n<li><strong>Modular Cell Design<\/strong>: Standard solutions with 1 to 4 casting machines<br><\/li>\n\n\n\n<li><strong>Flexible Robot Configuration<\/strong>: One Comau robot can perform a complete casting every 45 seconds<br><\/li>\n\n\n\n<li><strong>Fast Changeover<\/strong>: Thanks to SMED (Single-Minute Exchange of Dies) logic, production changeovers can be completed in just 2 hours<br><\/li>\n\n\n\n<li><strong>Compact &amp; Safe<\/strong>: Integrated safety and thermal shielding for high-temperature environments<br><\/li>\n<\/ul>\n\n\n\n<div class=\"wp-block-getwid-images-slider has-arrows-inside has-dots-inside has-images-center has-cropped-images has-fixed-height\"><div class=\"wp-block-getwid-images-slider__wrapper\" data-effect=\"slide\" data-slides-show=\"1\" data-slides-show-laptop=\"1\" data-slides-show-tablet=\"1\" data-slides-show-mobile=\"1\" data-slides-scroll=\"1\" data-autoplay=\"false\" data-pause-hover=\"false\" data-autoplay-speed=\"6000\" data-infinite=\"true\" data-animation-speed=\"800\" data-center-mode=\"false\" data-variable-width=\"false\" data-arrows=\"inside\" data-dots=\"inside\" data-spacing=\"none\"><div class=\"wp-block-getwid-images-slider__item\" style=\"height:300px\"><figure><img decoding=\"async\" width=\"1920\" height=\"1200\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-4-1.png\" data-id=\"79384\" data-link=\"https:\/\/www.comau.com\/en\/?attachment_id=79384\" data-original-link=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-4-1.png\" class=\"wp-block-getwid-images-slider__image wp-image-79384\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-4-1.png 1920w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-4-1-300x188.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-4-1-1024x640.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-4-1-768x480.png 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-4-1-1536x960.png 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure><\/div><div class=\"wp-block-getwid-images-slider__item\" style=\"height:300px\"><figure><img decoding=\"async\" width=\"1920\" height=\"1200\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-5-1.png\" data-id=\"79390\" data-link=\"https:\/\/www.comau.com\/en\/?attachment_id=79390\" data-original-link=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-5-1.png\" class=\"wp-block-getwid-images-slider__image wp-image-79390\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-5-1.png 1920w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-5-1-300x188.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-5-1-1024x640.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-5-1-768x480.png 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/06\/Screenshot-5-1-1536x960.png 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure><\/div><\/div><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-8bc95f76190586b9537d0325141e9696\" style=\"color:#0046ad\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>How the Robotic Pouring Cell Works<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Optimized for Gravity Die-Casting<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>The Comau robot performs precise pouring into metal molds using optimized trajectories and pouring angles\u2014ensuring consistency, safety, and repeatability. The system reduces human intervention in high-risk areas while maintaining a stable casting temperature and cycle time.<br><\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:11px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Adaptable to Varying Production Needs<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>Depending on the configuration, the robotic cell can handle different mold types, volumes, and pouring speeds. Comau robots can be programmed for sequential or parallel operations with multiple casting machines, reducing bottlenecks and increasing output.<br><\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:11px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Efficient Setup &amp; Changeover<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>With integrated SMED analysis and intuitive interfaces, machine preparation for production change takes only two hours\u2014drastically improving flexibility in multi-product foundries.<br><\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:11px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\"><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-dc547ea376ac24f9dc067b569eaaee1f\" style=\"color:#0046ad\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Why Choose Comau for Foundry Automation?<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline is-animated\" data-animation=\"slideInSides\" data-filling=\"true\"><div class=\"wp-block-getwid-content-timeline__line\"><div class=\"wp-block-getwid-content-timeline__bar\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline__wrapper\">\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-6b3c5adf2864c4d25c9cb1bebf1ad01b\" style=\"color:#0046ad;font-style:normal;font-weight:300\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Global Leader in Robotic Machine Tending<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h3>\n\n\n\n<p>With over 50 years of experience, Comau brings trusted robotic solutions to even the most challenging production environments, including high-heat and heavy-duty foundry settings.<br><\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-942def58c163066adae4b3268002b85c\" style=\"color:#0046ad;font-style:normal;font-weight:300\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Built for Demanding Applications<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h3>\n\n\n\n<p>Comau\u2019s 6-axis NJ-series robots offer the payload, reach, and thermal protection needed for metal pouring tasks, ensuring precise control over ladle movements and optimal flow into each mold.<br><\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-e6b9aacb324e4523b74d2e415c11a4ab\" style=\"color:#0046ad;font-style:normal;font-weight:300\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Flexible Integration<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h3>\n\n\n\n<p>Robots can be fully customized and programmed based on specific casting cycle times, mold geometries, and space constraints\u2014delivering maximum value with every cycle.<br><\/p>\n\n\n\n<p><\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-e47d7e5f139296480fbfb3c9e24c7997\" style=\"color:#0046ad\"><strong>About<\/strong> the System Integrator:&nbsp;About ARTIMPIANTI SRL<\/h2>\n\n\n\n<p><strong>Artimpianti Srl<\/strong> is among the world leaders for implementation of complete turnkey plants and single equipment for the difficult technology of aluminum foundry. It is active worldwide with the offices and production plants in Italy and collaboration in Mexico and India covering in this way requests of different continents.<\/p>\n\n\n\n<p><strong>Artimpianti Srl<\/strong>&nbsp;can offer state-of-the-art solutions to meet any foundry needs. The level of automation is variable, from fully automatic robotized lines to semi-automatic solutions depending on needs of the customers. Our typical customer is an aluminum foundry producing castings for automotive and commercial vehicles industry, tractor and farming machinery, air conditioning, food refrigeration industry and many others.<\/p>\n\n\n\n<p><strong>Artimpianti Srl<\/strong>&nbsp;offers timely assistance and professional service to ensure that our products always work in the best way and with a long-lasting use, wherever they are.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Flexible and Scalable Robotic Pouring Solutions for Foundries Comau robots are at the heart of advanced aluminum casting cells developed for gravity die-casting processes. By integrating Comau\u2019s high-performance robotic technology, Artimpianti Srl enables complete automation of the pouring process \u2014 improving repeatability, worker safety, and production speed across a wide range of configurations. Robotic Pouring [&hellip;]<\/p>\n","protected":false},"author":28,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"ep_exclude_from_search":false,"footnotes":""},"class_list":["post-75954","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Automated Aluminum Casting with Comau Robots - Comau<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.comau.com\/en\/automated-aluminum-casting-with-comau-robots\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Automated Aluminum Casting with Comau Robots - Comau\" \/>\n<meta property=\"og:description\" content=\"Flexible and Scalable Robotic Pouring Solutions for Foundries Comau robots are at the heart of advanced aluminum casting cells developed for gravity die-casting processes. By integrating Comau\u2019s high-performance robotic technology, Artimpianti Srl enables complete automation of the pouring process \u2014 improving repeatability, worker safety, and production speed across a wide range of configurations. 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