{"id":75728,"date":"2025-08-08T00:25:47","date_gmt":"2025-08-07T22:25:47","guid":{"rendered":"https:\/\/www.comau.com\/?page_id=75728"},"modified":"2025-08-08T00:32:18","modified_gmt":"2025-08-07T22:32:18","slug":"robotic-inspection-and-handling-in-hot-forging","status":"publish","type":"page","link":"https:\/\/www.comau.com\/en\/our-offer\/products-and-solutions\/robotic-inspection-and-handling-in-hot-forging\/","title":{"rendered":"Smart automation for challenging environments: robotic inspection and handling in hot forging"},"content":{"rendered":"\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-ac9f4cdc02a7e77edb955e2a1e5d23d9\" style=\"color:#0046ad\"><strong>Comau NJ Series Powers Innovation in the Foundry Industry<\/strong><\/h2>\n\n\n\n<p>In challenging industrial environments like hot forging, precision and traceability are key. <\/p>\n\n\n\n<p>This robotic solution powered by <strong>Comau\u2019s NJ articulated robot series<\/strong> enables the full automation of piece handling, visual inspection, labeling, and sorting \u2014 right after extraction from the mold.<\/p>\n\n\n\n<p>Combining high-performance robotics with advanced 3D scanning and process control, the system supports the principles of <strong>Industry 4.0<\/strong>, ensuring higher quality, reduced manual labor, and enhanced data traceability.<\/p>\n\n\n\n<div style=\"height:75px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-group wide-section-light-1\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns are-vertically-aligned-center wide-section-light-1 is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center lead is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-9218659b7cbc553651132b097ef8561e\" style=\"color:#0046ad\"><strong><strong><strong><strong><strong><strong><strong>Smart Forging in Challenging Industrial Environments<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\"><\/p>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\"><\/p>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\"><\/p>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\"><\/p>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\"><\/p>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\"><\/p>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\"><\/p>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\"><\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:650px\">\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"Robotic Inspection and Handling in Hot Forging\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/xSCtiP_6tZI?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p>This video highlights how <strong>Comau\u2019s NJ robot<\/strong> enables the automated handling and inspection of forged parts immediately after mold extraction.<\/p>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div style=\"height:0px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-b819a5d9e9fa178775afc46956364d60\" style=\"color:#0046ad\"><strong>Case Study: Advanced Control and Handling with Comau Robotics<\/strong><\/h2>\n\n\n\n<p>To support its evolution toward a smarter, more connected foundry operation, San Grato implemented a <strong>semi-automated system centered on the Comau NJ robot<\/strong>. The solution was designed to:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Automate post-molding handling and positioning<br><\/li>\n\n\n\n<li>Perform 3D scanning and defect detection using laser triangulation<br><\/li>\n\n\n\n<li>Enable <strong>inline control<\/strong> of parts during hot stamping<br><\/li>\n\n\n\n<li>Support traceability and process supervision with integrated software<br><\/li>\n<\/ul>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\">A dedicated 3D scanning system reconstructs the geometry of each component, identifying defects, holes, or imperfections \u2014 even in high-heat, high-dust environments.<\/p>\n\n\n\n<p class=\"has-text-align-left\" style=\"font-size:16px\">The integrated solution ensures full <strong>product verification, labeling, and sorting<\/strong>, supporting efficient workflows and consistent product quality.<\/p>\n\n\n\n<p>Key system features include:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Laser-based 3D reconstruction with point cloud comparison<br><\/li>\n\n\n\n<li>Process supervision with Co.Mo.Do software for tracking and control<br><\/li>\n\n\n\n<li>Seamless integration of manual and robotic operations<br><\/li>\n\n\n\n<li>Built for <strong>heavy-duty environments<\/strong>, unlike standard measurement systems<br><\/li>\n<\/ul>\n\n\n\n<div class=\"wp-block-getwid-images-slider has-arrows-inside has-dots-inside has-images-center has-cropped-images has-fixed-height\"><div class=\"wp-block-getwid-images-slider__wrapper\" data-effect=\"slide\" data-slides-show=\"1\" data-slides-show-laptop=\"1\" data-slides-show-tablet=\"1\" data-slides-show-mobile=\"1\" data-slides-scroll=\"1\" data-autoplay=\"false\" data-pause-hover=\"false\" data-autoplay-speed=\"6000\" data-infinite=\"true\" data-animation-speed=\"800\" data-center-mode=\"false\" data-variable-width=\"false\" data-arrows=\"inside\" data-dots=\"inside\" data-spacing=\"none\"><div class=\"wp-block-getwid-images-slider__item\" style=\"height:300px\"><figure><img decoding=\"async\" width=\"1920\" height=\"1080\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-inspection-in-hot-forging.jpg\" data-id=\"80724\" data-link=\"https:\/\/www.comau.com\/en\/?attachment_id=80724\" data-original-link=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-inspection-in-hot-forging.jpg\" class=\"wp-block-getwid-images-slider__image wp-image-80724\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-inspection-in-hot-forging.jpg 1920w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-inspection-in-hot-forging-300x169.jpg 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-inspection-in-hot-forging-1024x576.jpg 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-inspection-in-hot-forging-768x432.jpg 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-inspection-in-hot-forging-1536x864.jpg 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure><\/div><div class=\"wp-block-getwid-images-slider__item\" style=\"height:300px\"><figure><img decoding=\"async\" width=\"1920\" height=\"1080\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-handling-in-hot-forging.jpg\" data-id=\"80718\" data-link=\"https:\/\/www.comau.com\/en\/?attachment_id=80718\" data-original-link=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-handling-in-hot-forging.jpg\" class=\"wp-block-getwid-images-slider__image wp-image-80718\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-handling-in-hot-forging.jpg 1920w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-handling-in-hot-forging-300x169.jpg 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-handling-in-hot-forging-1024x576.jpg 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-handling-in-hot-forging-768x432.jpg 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2025\/08\/robot-handling-in-hot-forging-1536x864.jpg 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure><\/div><\/div><\/div>\n\n\n\n<p>This is a scalable solution for manufacturers looking to combine the precision of robotics with advanced inline quality inspection and product traceability\u2014even under extreme conditions.<\/p>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-c7d735eb5c92653de90450e54ad9a1eb\" style=\"color:#0046ad\"><strong><strong><strong><strong><strong><strong>How the Comau Solution Works<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong><strong><strong><strong><strong><strong><strong><strong>&nbsp;Forging-Ready Robotics<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>Comau NJ robots are built to withstand the demanding conditions of foundry operations, ensuring stable performance in high-temperature, heavy-part handling environments.<\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:11px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong>Inline 3D Inspection<\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>A laser-based system reads the geometry of hot-stamped parts in real time, creating point clouds to compare with the original CAD model, and identifying missing holes, warping, or surface defects.<\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:11px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>&nbsp;Process Control &amp; Supervision<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>Integrated software manages traceability, real-time monitoring, and quality control\u2014allowing operators to focus only on parts flagged for deeper inspection.<\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:11px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-toggle has-icon-left\">\n<div class=\"wp-block-getwid-toggle__row\"><div class=\"wp-block-getwid-toggle__header-wrapper\"><span class=\"wp-block-getwid-toggle__header\"><a href=\"#\"><span class=\"wp-block-getwid-toggle__header-title\"><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong>Seamless Handling &amp; Sorting<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/span><span class=\"wp-block-getwid-toggle__icon is-active\"><i class=\"fas fa-plus\"><\/i><\/span><span class=\"wp-block-getwid-toggle__icon is-passive\"><i class=\"fas fa-minus\"><\/i><\/span><\/a><\/span><\/div><div class=\"wp-block-getwid-toggle__content-wrapper\"><div class=\"wp-block-getwid-toggle__content\">\n<p>The NJ robot completes the cycle with automated part labeling and sorting, streamlining the production flow while reducing manual handling.<\/p>\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-align-center has-text-color has-link-color wp-elements-78fa16afbe4a6905f99f9bb8c6917098\" style=\"color:#0046ad\"><strong><strong><strong><strong><strong><strong><strong>Why Choose Comau for Forging Automation?<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline is-animated\" data-animation=\"slideInSides\" data-filling=\"true\"><div class=\"wp-block-getwid-content-timeline__line\"><div class=\"wp-block-getwid-content-timeline__bar\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline__wrapper\">\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-4decd003efa21c01d981aafb09587161\" style=\"color:#0046ad;font-style:normal;font-weight:300\">Reliable Performance in Harsh Environments<\/h3>\n\n\n\n<p>Comau NJ robots are designed for durability and precision\u2014even under heat, dust, and continuous motion typical of forging and foundry applications.<br><\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-c421d9bc240650db535c6ac839f64e55\" style=\"color:#0046ad;font-style:normal;font-weight:300\">Smart Integration with Quality Control Systems<\/h3>\n\n\n\n<p>The robotic system integrates with inline inspection and data acquisition platforms to deliver <strong>real-time insights and full traceability<\/strong>.<\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-13f1c82933234fbd32959a4eea5280f6\" style=\"color:#0046ad;font-style:normal;font-weight:300\">Flexible, Scalable Architecture<\/h3>\n\n\n\n<p>The cell can be adapted to different mold sizes, parts, or inspection criteria, making it future-proof for evolving production needs.<\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-getwid-content-timeline-item\"><div class=\"wp-block-getwid-content-timeline-item__wrapper\"><div class=\"wp-block-getwid-content-timeline-item__card\"><div class=\"wp-block-getwid-content-timeline-item__card-wrapper\"><div class=\"wp-block-getwid-content-timeline-item__content-wrapper\">\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-115bef51f42f823ecf5d51ee1b094909\" style=\"color:#0046ad;font-style:normal;font-weight:300\">Enhanced Quality &amp; Productivity<\/h3>\n\n\n\n<p>Combining automated inspection and sorting reduces human error, speeds up quality control, and improves product consistency.<\/p>\n<\/div><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__point\"><div class=\"wp-block-getwid-content-timeline-item__point-content\"><\/div><\/div><div class=\"wp-block-getwid-content-timeline-item__meta\"><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-05634ef9c7a9319016e04c405276d074\" style=\"color:#0046ad\">About the System Integrator: E6POS <\/h2>\n\n\n\n<p>E6POS specializes in handling applications and it is particularly active in foundry, machine tending and end-of-line heavy handling. The company has successfully worked in all these sectors with Comau robotics. &nbsp;<\/p>\n\n\n\n<p>As Mr. Baronio E6POS CEO, declared, <strong><em>\u201cComau is incomparable as far as machine characteristics, service and assistance are concerned. In addition to this, I have to mention the excellent value for the money and the fact that the latest models of robots, including Racer, fully meet our expectations as integrators, as well as those of the companies where we install them.\u201d<\/em><\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Comau NJ Series Powers Innovation in the Foundry Industry In challenging industrial environments like hot forging, precision and traceability are key. This robotic solution powered by Comau\u2019s NJ articulated robot series enables the full automation of piece handling, visual inspection, labeling, and sorting \u2014 right after extraction from the mold. Combining high-performance robotics with advanced [&hellip;]<\/p>\n","protected":false},"author":28,"featured_media":80712,"parent":65085,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"ep_exclude_from_search":false,"footnotes":""},"class_list":["post-75728","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Robotic inspection and handling in hot forging | Comau<\/title>\n<meta name=\"description\" content=\"Robotic Inspection and Handling in Hot Forging: Comau NJ robot series powers innovation in the foundry industry.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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