{"id":70100,"date":"2024-11-06T04:20:12","date_gmt":"2024-11-06T03:20:12","guid":{"rendered":"https:\/\/www.comau.com\/?page_id=70100"},"modified":"2025-07-22T22:51:25","modified_gmt":"2025-07-22T20:51:25","slug":"arc-welding","status":"publish","type":"page","link":"https:\/\/www.comau.com\/en\/our-offer\/products-and-solutions\/applications\/arc-welding\/","title":{"rendered":"Boosting manufacturing efficiency with automated arc welding"},"content":{"rendered":"\n

Overcoming Challenges
in Welding Operations<\/h2>\n\n\n\n
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Meeting high production targets while maintaining exceptional welding quality and safety standards can be a challenge for manual welding operations.<\/strong> The inconsistency of weld quality, labor shortages, and safety risks posed by hazardous conditions and temperature control are major concerns. Additionally, environmental factors and high operating costs for consumables, equipment, and labor can impact productivity.<\/p>\n\n\n\n

Demand saturation can create production bottlenecks, impacting quality and delivery times.<\/strong> These challenges are particularly significant in industries where productivity and efficiency are paramount to success. Comau\u2019s robotic arc welding solutions<\/strong> are designed to meet these challenges, ensuring that operations remain efficient, safe, and cost-effective.<\/p>\n\n\n\n

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Benefits of Switching to
Automated Arc Welding<\/h2>\n\n\n\n
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Reduced defects<\/h3>\n\n\n\n

Our automated systems ensure uniformity across every weld<\/strong>, reducing defects and minimizing costly rework.<\/p>\n<\/div>\n\n\n\n

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Increased Productivity<\/h3>\n\n\n\n

Robotic welders work faster and with greater precision<\/strong>, significantly boosting production rates.<\/p>\n<\/div>\n\n\n\n

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Improved Safety<\/h3>\n\n\n\n

By automating hazardous tasks, you protect your workforce from dangerous conditions<\/strong>, reducing accident risks and associated downtime<\/p>\n<\/div>\n\n\n\n

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Process efficiency<\/h3>\n\n\n\n

Automated welding optimizes material use, minimizes waste<\/strong> by using only the necessary amount of consumables like gas and wire<\/p>\n<\/div>\n<\/div>\n\n\n\n

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The Advantages of Comau
Robotic Arc Welding Solutions<\/h2>\n\n\n\n
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With a broad portfolio of MIG\/MAG robotic welding<\/strong> systems, Comau offers complete, tailored solutions for any industrial need. Our welding robots are equipped with advanced features like adaptive welding<\/strong>, multipass capabilities<\/strong>, and real-time seam tracking<\/strong> to deliver superior performance in every application.<\/p>\n\n\n\n

Comau offers customers expert guidance and the most effective robotic systems tailored to their specific industrial processes. Customers can also leverage Comau’s expertise by conducting welding tests with the support of our qualified specialists.<\/p>\n\n\n\n

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Existensive welding process know-how<\/strong><\/span><\/i><\/span><\/i><\/span><\/a><\/span><\/div>
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Complete range of robots<\/strong> available, both hollow and non-hollow-wrist<\/span><\/i><\/span><\/i><\/span><\/a><\/span><\/div>
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Concrete references<\/strong> across multiple industries and countries<\/span><\/i><\/span><\/i><\/span><\/a><\/span><\/div>
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Automating Arc Welding processes with Comau\u2019s advanced robotic solutions effectively addresses these gaps. Unlike manual operations, robotic solutions provide consistent, high-quality welds, reduce material waste, and improve safety<\/strong> by minimizing human exposure to hazardous conditions. Thus, they boost production rates and help manufacturers maintain the precision needed for large-scale, continuous operations.<\/p>\n\n\n\n

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\"industrial<\/div><\/div>
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Automatic
Arc Welding
Application<\/h2>\n\n\n\n

Get insights from our tech expert, Gioacchino Civilettit on how to boost manufacturing efficiency through robotic welding<\/p>\n\n\n\n

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Watch the webinar<\/a><\/div>\n<\/div>\n<\/div><\/div><\/div><\/div><\/div>\n\n\n\n
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Want to know how Comau Robotic Arc Welding Solutions can boost manufacturing efficiency?<\/h6>\n<\/div><\/div>\n\n\n\n
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Do you need
more information?<\/p>\n\n\n\n

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Download the brochure<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n
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Would you like to have
customized solution?<\/p>\n\n\n\n

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Contact Sales<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
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One supplier: Multiple Configurations<\/h3>\n\n\n\n

A complete Arc Welding set for any kind of industry<\/p>\n\n\n\n

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Strategic partnerships for power source, torch cleaning and lubricating<\/p>\n\n\n\n

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Our robots work with<\/h2>\n\n\n\n
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S-Robot Series<\/h3>\n\n\n\n

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Racer-7<\/h3>\n\n\n\n

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\"Comau<\/a><\/div>
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NJ-16<\/h3>\n\n\n\n

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\"COMAU<\/a><\/div>
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Teach Pendant – TPX<\/h3>\n\n\n\n

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Positioners\/RT<\/h3>\n\n\n\n

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Customizable, Turnkey Arc Welding Systems<\/strong><\/h3>\n\n\n\n

Comau provides a complete range of automated arc welding<\/strong> solutions, from power sources to modular standard cells. Our robotic systems are designed for flexibility, allowing manufacturers to choose configurations that best fit their production lines<\/strong>. By leveraging strategic partnerships with leading suppliers, Comau ensures that your system is equipped with the latest technology for optimal performance.<\/p>\n\n\n\n

Backed by decades of expertise in the automation and welding sectors, Comau\u2019s solutions not only address the current gaps in manual welding but also set the stage for future-proof manufacturing. To optimize your welding operations and enhance productivity<\/strong>, contact Comau today for a customized robotic welding solution tailored to your needs.<\/p>\n\n\n\n

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Software Features for Arc Welding Applications<\/strong><\/h3>\n\n\n\n

Smart Arc User Device<\/strong>
Application in the case of an alternative power source to Fronius<\/p>\n\n\n\n

Multipass<\/strong>
Multiple welding seams with automatic shifts<\/p>\n\n\n\n

Weaving<\/strong>
Allows for filling a wide, flat joint or welding thick metals by adding a weave pattern to cover a larger surface area<\/p>\n\n\n\n

Adaptive Welding (Coming Soon)<\/strong>
Self-setting weaving amplitude and weld speed proportionally to the gap\/ volume of the joint<\/p>\n\n\n\n

Smart Arc Overlap<\/strong>
In case of welding interruption the robot will restart several millimeters back (value configurable)<\/p>\n\n\n\n

Smart Arc Spot (Intermittent welding)<\/strong>
Welding with alternate Arc on and Arc off with the robot always in motion<\/p>\n\n\n\n

Smart Arc Scratch start effect<\/strong>
Scratch the arc by scratching the wire, useful for oxidized parts<\/p>\n\n\n\n

Automatic TPC \u2013 Check<\/strong>
Automatic control of torch tool value<\/p>\n\n\n\n

Override<\/strong>
Changes welding parameters in real time<\/p>\n\n\n\n

Multi- Arm cooperative<\/strong>
Two arms welding simultaneously on a rotating axis<\/p>\n\n\n\n

Smart Search – Wire seam finder<\/strong>
Search joint using welding wire<\/p>\n\n\n\n

Smart Arc Servo Robot Seam finder (Coming Soon)<\/strong>
Joint search using the laser Servo Robot sensor<\/p>\n\n\n\n

Automatic stick-out calibration<\/strong>
Sets the wire stick-out in automatic mode<\/p>\n\n\n\n

Wire seam tracker<\/strong>
Real-time tracking just ahead of where the weld is being deposited<\/p>\n\n\n\n

SmartArcMoni (process monitoring)<\/strong>
Control of welding seam parameters<\/p>\n","protected":false},"excerpt":{"rendered":"

Overcoming Challenges in Welding Operations Meeting high production targets while maintaining exceptional welding quality and safety standards can be a challenge for manual welding operations. The inconsistency of weld quality, labor shortages, and safety risks posed by hazardous conditions and temperature control are major concerns. Additionally, environmental factors and high operating costs for consumables, equipment, […]<\/p>\n","protected":false},"author":21,"featured_media":70105,"parent":70082,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"ep_exclude_from_search":false,"footnotes":""},"class_list":["post-70100","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nArc welding: boosting manufacturing efficiency with Comau<\/title>\n<meta name=\"description\" content=\"Automating Arc Welding processes with Comau\u2019s advanced robotic solutions helps manufacturers maintain precision for large-scale operations.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.comau.com\/en\/our-offer\/products-and-solutions\/applications\/arc-welding\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" 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