Comau\u2019s Hairpin Stator Manufacturing Process<\/h3>\n\n\n\n
Explore the main features of hairpin stator processes, from prototyping to fully automatic production, and learn how Comau technology enhances efficiency, flexibility, and performance.<\/p>\n\n\n\n
Wire Forming<\/h2>\n\n\n\n\n- Fully automatic wire forming: unwinding \u2192 straightening \u2192 paint removal\u2192 cutting \u2192 2D NC forming \u2192 3D mold forming<\/li>\n\n\n\n
- High efficiency wire forming CT per pin\uff1c2s<\/li>\n\n\n\n
- Wire straightness: \uff1c0.2mm<\/li>\n\n\n\n
- High flexibility, high compatibility, high consistency of the pin forms<\/li>\n\n\n\n
- High precision cutting function, cutting and chamfering are done at the same time in a single action without generating burrs<\/li>\n\n\n\n
- Configurable laser\/mechanical paint removal solution, ensuring high quality and cost-effectiveness<\/li>\n\n\n\n
- Fully standardized functional module construction, compact design and small footprint<\/li>\n<\/ul>\n\n\n\n
Wire Insertion<\/h2>\n\n\n\n\n- High automation rate, no manual intervention required<\/li>\n\n\n\n
- Highly compatible with wire types<\/li>\n\n\n\n
- Ultra-high speed gantry movement with unwavering accuracy<\/li>\n\n\n\n
- The corolla pressing is equipped with the insulating paper protection function<\/li>\n\n\n\n
- Able to satisfy different special-shaped wire insertion requirements<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
![\"\"](\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/1wire-forming-2wire-insertion-2-1024x366.png\")
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n\n\n![\"machine](\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/3-wire-widening-1024x576.png\")
<\/figure>\n<\/div>\n\n\n\n\nWire Widening<\/h2>\n\n\n\n\n- Optimized gripper to avoid damaging paint film<\/li>\n\n\n\n
- Quick changeover of standardized modules<\/li>\n\n\n\n
- Multi-configuration wire widening solution adapts to different stator types<\/li>\n\n\n\n
- Multi-program precision control solves copper wire rebounding<\/li>\n\n\n\n
- Level and smooth mechanism ensures that the paint film will not be damaged<\/li>\n\n\n\n
- Wire widening tooling ensures in place wire separation using pass-through detection<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n\n\n\n
Wire Twisting<\/h2>\n\n\n\n\n- Twisting cylinder precisely controlled by the servo motor, smooth twisting process curve<\/li>\n\n\n\n
- Ultra smooth twisting cylinder surface and wire \/ paper protection disk surface protect the wires from paint film damage<\/li>\n\n\n\n
- Gear-driven twisting module with small footprint and high flexibility<\/li>\n\n\n\n
- Separated twisting module and drive for quick changeover and optimized maintenance<\/li>\n\n\n\n
- Multi-layer twisting mechanism synchronized rotation to ensure the accuracy<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
![\"comau](\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/4-wire-twisting-1024x576.png\")
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n\n\n![\"comau](\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/5-wire-cutting-1024x576.png\")
<\/figure>\n<\/div>\n\n\n\n\nWire Cutting<\/h2>\n\n\n\n\n- The overall cam rotating structure uses a single, simultaneous cutting process to craft highly flat pin ends with no burrs<\/li>\n\n\n\n
- Special material and ultra smooth wire clamping disk protects the wires from paint film damage<\/li>\n\n\n\n
- Symmetrical design of the cutter increases the lifetime of the cutting tool and facilitates quick changes<\/li>\n\n\n\n
- Special material and process adopted for the cutter, taking into account both the cutting force and lifetime of the cutter<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n\n\n\n
Wire Welding<\/h2>\n\n\n\n\n- Laser welding process ensures deep penetration, high pull-out force, high appearance grade<\/li>\n\n\n\n
- Configurable welding process takes into account both quality and cost effectiveness<\/li>\n\n\n\n
- Product option 1: Single machine for the cutting and welding processes ensures high welding quality with a compact footprint<\/li>\n\n\n\n
- Product option 2: combined cutting and welding station for better line efficiency. Laser movable design, large coverage, and high flexibility<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
![\"comau](\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/6-wire-welding-1024x576.png\")
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<\/div>\n\n\n\nBenefits of Comau\u2019s Stator Manufacturing Technology<\/h2>\n\n\n\n
Efficiency and Flexibility<\/strong>: The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.<\/p>\n\n\n\nVersatility<\/strong>: Comau offers a one-stop solution for all e-manufacturing needs, simplifying the process for customers.<\/p>\n\n\n\nOptimized Footprint and Lean Production<\/strong>: The design minimizes space requirements and promotes lean production.<\/p>\n\n\n\nReal-Time Process Monitoring<\/strong>: Enhanced quality assurance through real-time monitoring of the manufacturing process.<\/p>\n\n\n\nReduced Operational and Energy Costs<\/strong>: Optimized footprint and lean production set-up, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.<\/p>\n\n\n\n<\/div>\n\n\n\nOne Partner For Entire E-Mobility Manufacturing System<\/h2>\n\n\n\n
Comau is leveraging its pioneering competencies in electrification and a 360\u00b0 understanding of automotive manufacturing to help speed technology advances in the production of next generation E-Drive systems and batteries<\/strong>.<\/p>\n\n\n\n<\/div>\n\n\n\nEngineering Excellence in Stator Manufacturing<\/h3>\n\n\n\n
Comau\u2019s best-in-class stator process modules are developed at the Center of Excellence of E-Motor Technology in Shanghai. Key operation stations such as wire forming, insertion, widening, twisting, cutting, and welding are produced in-house by Comau China<\/strong>. This global presence<\/a> with local roots allows Comau to quickly respond to worldwide market demands.<\/p>\n\n\n\n![\"manufacturing](\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/hairpin-layout-render-final-1024x576.png\")
<\/figure>\n\n\n\nGlobal Solutions for Electric Vehicles and Motors<\/h3>\n\n\n\n
With leading R&D, prototyping, advanced manufacturing solutions and engineering expertise, Comau covers the complete E-Mobility manufacturing processes on a global scale<\/strong>. The launch of its proprietary hairpin assembly technology significantly improves production efficiency and flexibility<\/strong>. In addition to e-Motors, Comau\u2019s expertise extends to battery assembly solutions<\/a>, covering every stage from initial design and integration to optimization strategies and delivery of scalable turnkey production systems.<\/p>\n\n\n\n
Wire Insertion<\/h2>\n\n\n\n\n- High automation rate, no manual intervention required<\/li>\n\n\n\n
- Highly compatible with wire types<\/li>\n\n\n\n
- Ultra-high speed gantry movement with unwavering accuracy<\/li>\n\n\n\n
- The corolla pressing is equipped with the insulating paper protection function<\/li>\n\n\n\n
- Able to satisfy different special-shaped wire insertion requirements<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n\n\n<\/figure>\n<\/div>\n\n\n\n\nWire Widening<\/h2>\n\n\n\n\n- Optimized gripper to avoid damaging paint film<\/li>\n\n\n\n
- Quick changeover of standardized modules<\/li>\n\n\n\n
- Multi-configuration wire widening solution adapts to different stator types<\/li>\n\n\n\n
- Multi-program precision control solves copper wire rebounding<\/li>\n\n\n\n
- Level and smooth mechanism ensures that the paint film will not be damaged<\/li>\n\n\n\n
- Wire widening tooling ensures in place wire separation using pass-through detection<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n\n\n\n
Wire Twisting<\/h2>\n\n\n\n\n- Twisting cylinder precisely controlled by the servo motor, smooth twisting process curve<\/li>\n\n\n\n
- Ultra smooth twisting cylinder surface and wire \/ paper protection disk surface protect the wires from paint film damage<\/li>\n\n\n\n
- Gear-driven twisting module with small footprint and high flexibility<\/li>\n\n\n\n
- Separated twisting module and drive for quick changeover and optimized maintenance<\/li>\n\n\n\n
- Multi-layer twisting mechanism synchronized rotation to ensure the accuracy<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n\n\n<\/figure>\n<\/div>\n\n\n\n\nWire Cutting<\/h2>\n\n\n\n\n- The overall cam rotating structure uses a single, simultaneous cutting process to craft highly flat pin ends with no burrs<\/li>\n\n\n\n
- Special material and ultra smooth wire clamping disk protects the wires from paint film damage<\/li>\n\n\n\n
- Symmetrical design of the cutter increases the lifetime of the cutting tool and facilitates quick changes<\/li>\n\n\n\n
- Special material and process adopted for the cutter, taking into account both the cutting force and lifetime of the cutter<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n\n\n\n
Wire Welding<\/h2>\n\n\n\n\n- Laser welding process ensures deep penetration, high pull-out force, high appearance grade<\/li>\n\n\n\n
- Configurable welding process takes into account both quality and cost effectiveness<\/li>\n\n\n\n
- Product option 1: Single machine for the cutting and welding processes ensures high welding quality with a compact footprint<\/li>\n\n\n\n
- Product option 2: combined cutting and welding station for better line efficiency. Laser movable design, large coverage, and high flexibility<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<\/div>\n\n\n\nBenefits of Comau\u2019s Stator Manufacturing Technology<\/h2>\n\n\n\n
Efficiency and Flexibility<\/strong>: The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.<\/p>\n\n\n\nVersatility<\/strong>: Comau offers a one-stop solution for all e-manufacturing needs, simplifying the process for customers.<\/p>\n\n\n\nOptimized Footprint and Lean Production<\/strong>: The design minimizes space requirements and promotes lean production.<\/p>\n\n\n\nReal-Time Process Monitoring<\/strong>: Enhanced quality assurance through real-time monitoring of the manufacturing process.<\/p>\n\n\n\nReduced Operational and Energy Costs<\/strong>: Optimized footprint and lean production set-up, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.<\/p>\n\n\n\n<\/div>\n\n\n\nOne Partner For Entire E-Mobility Manufacturing System<\/h2>\n\n\n\n
Comau is leveraging its pioneering competencies in electrification and a 360\u00b0 understanding of automotive manufacturing to help speed technology advances in the production of next generation E-Drive systems and batteries<\/strong>.<\/p>\n\n\n\n<\/div>\n\n\n\nEngineering Excellence in Stator Manufacturing<\/h3>\n\n\n\n
Comau\u2019s best-in-class stator process modules are developed at the Center of Excellence of E-Motor Technology in Shanghai. Key operation stations such as wire forming, insertion, widening, twisting, cutting, and welding are produced in-house by Comau China<\/strong>. This global presence<\/a> with local roots allows Comau to quickly respond to worldwide market demands.<\/p>\n\n\n\n<\/figure>\n\n\n\nGlobal Solutions for Electric Vehicles and Motors<\/h3>\n\n\n\n
With leading R&D, prototyping, advanced manufacturing solutions and engineering expertise, Comau covers the complete E-Mobility manufacturing processes on a global scale<\/strong>. The launch of its proprietary hairpin assembly technology significantly improves production efficiency and flexibility<\/strong>. In addition to e-Motors, Comau\u2019s expertise extends to battery assembly solutions<\/a>, covering every stage from initial design and integration to optimization strategies and delivery of scalable turnkey production systems.<\/p>\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<\/figure>\n<\/div>\n\n\n\nWire Widening<\/h2>\n\n\n\n\n- Optimized gripper to avoid damaging paint film<\/li>\n\n\n\n
- Quick changeover of standardized modules<\/li>\n\n\n\n
- Multi-configuration wire widening solution adapts to different stator types<\/li>\n\n\n\n
- Multi-program precision control solves copper wire rebounding<\/li>\n\n\n\n
- Level and smooth mechanism ensures that the paint film will not be damaged<\/li>\n\n\n\n
- Wire widening tooling ensures in place wire separation using pass-through detection<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n\n\n\n
Wire Twisting<\/h2>\n\n\n\n\n- Twisting cylinder precisely controlled by the servo motor, smooth twisting process curve<\/li>\n\n\n\n
- Ultra smooth twisting cylinder surface and wire \/ paper protection disk surface protect the wires from paint film damage<\/li>\n\n\n\n
- Gear-driven twisting module with small footprint and high flexibility<\/li>\n\n\n\n
- Separated twisting module and drive for quick changeover and optimized maintenance<\/li>\n\n\n\n
- Multi-layer twisting mechanism synchronized rotation to ensure the accuracy<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n\n\n<\/figure>\n<\/div>\n\n\n\n\nWire Cutting<\/h2>\n\n\n\n\n- The overall cam rotating structure uses a single, simultaneous cutting process to craft highly flat pin ends with no burrs<\/li>\n\n\n\n
- Special material and ultra smooth wire clamping disk protects the wires from paint film damage<\/li>\n\n\n\n
- Symmetrical design of the cutter increases the lifetime of the cutting tool and facilitates quick changes<\/li>\n\n\n\n
- Special material and process adopted for the cutter, taking into account both the cutting force and lifetime of the cutter<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n\n\n\n
Wire Welding<\/h2>\n\n\n\n\n- Laser welding process ensures deep penetration, high pull-out force, high appearance grade<\/li>\n\n\n\n
- Configurable welding process takes into account both quality and cost effectiveness<\/li>\n\n\n\n
- Product option 1: Single machine for the cutting and welding processes ensures high welding quality with a compact footprint<\/li>\n\n\n\n
- Product option 2: combined cutting and welding station for better line efficiency. Laser movable design, large coverage, and high flexibility<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<\/div>\n\n\n\nBenefits of Comau\u2019s Stator Manufacturing Technology<\/h2>\n\n\n\n
Efficiency and Flexibility<\/strong>: The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.<\/p>\n\n\n\nVersatility<\/strong>: Comau offers a one-stop solution for all e-manufacturing needs, simplifying the process for customers.<\/p>\n\n\n\nOptimized Footprint and Lean Production<\/strong>: The design minimizes space requirements and promotes lean production.<\/p>\n\n\n\nReal-Time Process Monitoring<\/strong>: Enhanced quality assurance through real-time monitoring of the manufacturing process.<\/p>\n\n\n\nReduced Operational and Energy Costs<\/strong>: Optimized footprint and lean production set-up, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.<\/p>\n\n\n\n<\/div>\n\n\n\nOne Partner For Entire E-Mobility Manufacturing System<\/h2>\n\n\n\n
Comau is leveraging its pioneering competencies in electrification and a 360\u00b0 understanding of automotive manufacturing to help speed technology advances in the production of next generation E-Drive systems and batteries<\/strong>.<\/p>\n\n\n\n<\/div>\n\n\n\nEngineering Excellence in Stator Manufacturing<\/h3>\n\n\n\n
Comau\u2019s best-in-class stator process modules are developed at the Center of Excellence of E-Motor Technology in Shanghai. Key operation stations such as wire forming, insertion, widening, twisting, cutting, and welding are produced in-house by Comau China<\/strong>. This global presence<\/a> with local roots allows Comau to quickly respond to worldwide market demands.<\/p>\n\n\n\n<\/figure>\n\n\n\nGlobal Solutions for Electric Vehicles and Motors<\/h3>\n\n\n\n
With leading R&D, prototyping, advanced manufacturing solutions and engineering expertise, Comau covers the complete E-Mobility manufacturing processes on a global scale<\/strong>. The launch of its proprietary hairpin assembly technology significantly improves production efficiency and flexibility<\/strong>. In addition to e-Motors, Comau\u2019s expertise extends to battery assembly solutions<\/a>, covering every stage from initial design and integration to optimization strategies and delivery of scalable turnkey production systems.<\/p>\n\n\n\n
Wire Twisting<\/h2>\n\n\n\n\n- Twisting cylinder precisely controlled by the servo motor, smooth twisting process curve<\/li>\n\n\n\n
- Ultra smooth twisting cylinder surface and wire \/ paper protection disk surface protect the wires from paint film damage<\/li>\n\n\n\n
- Gear-driven twisting module with small footprint and high flexibility<\/li>\n\n\n\n
- Separated twisting module and drive for quick changeover and optimized maintenance<\/li>\n\n\n\n
- Multi-layer twisting mechanism synchronized rotation to ensure the accuracy<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n\n\n<\/figure>\n<\/div>\n\n\n\n\nWire Cutting<\/h2>\n\n\n\n\n- The overall cam rotating structure uses a single, simultaneous cutting process to craft highly flat pin ends with no burrs<\/li>\n\n\n\n
- Special material and ultra smooth wire clamping disk protects the wires from paint film damage<\/li>\n\n\n\n
- Symmetrical design of the cutter increases the lifetime of the cutting tool and facilitates quick changes<\/li>\n\n\n\n
- Special material and process adopted for the cutter, taking into account both the cutting force and lifetime of the cutter<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n\n\n\n
Wire Welding<\/h2>\n\n\n\n\n- Laser welding process ensures deep penetration, high pull-out force, high appearance grade<\/li>\n\n\n\n
- Configurable welding process takes into account both quality and cost effectiveness<\/li>\n\n\n\n
- Product option 1: Single machine for the cutting and welding processes ensures high welding quality with a compact footprint<\/li>\n\n\n\n
- Product option 2: combined cutting and welding station for better line efficiency. Laser movable design, large coverage, and high flexibility<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<\/div>\n\n\n\nBenefits of Comau\u2019s Stator Manufacturing Technology<\/h2>\n\n\n\n
Efficiency and Flexibility<\/strong>: The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.<\/p>\n\n\n\nVersatility<\/strong>: Comau offers a one-stop solution for all e-manufacturing needs, simplifying the process for customers.<\/p>\n\n\n\nOptimized Footprint and Lean Production<\/strong>: The design minimizes space requirements and promotes lean production.<\/p>\n\n\n\nReal-Time Process Monitoring<\/strong>: Enhanced quality assurance through real-time monitoring of the manufacturing process.<\/p>\n\n\n\nReduced Operational and Energy Costs<\/strong>: Optimized footprint and lean production set-up, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.<\/p>\n\n\n\n<\/div>\n\n\n\nOne Partner For Entire E-Mobility Manufacturing System<\/h2>\n\n\n\n
Comau is leveraging its pioneering competencies in electrification and a 360\u00b0 understanding of automotive manufacturing to help speed technology advances in the production of next generation E-Drive systems and batteries<\/strong>.<\/p>\n\n\n\n<\/div>\n\n\n\nEngineering Excellence in Stator Manufacturing<\/h3>\n\n\n\n
Comau\u2019s best-in-class stator process modules are developed at the Center of Excellence of E-Motor Technology in Shanghai. Key operation stations such as wire forming, insertion, widening, twisting, cutting, and welding are produced in-house by Comau China<\/strong>. This global presence<\/a> with local roots allows Comau to quickly respond to worldwide market demands.<\/p>\n\n\n\n<\/figure>\n\n\n\nGlobal Solutions for Electric Vehicles and Motors<\/h3>\n\n\n\n
With leading R&D, prototyping, advanced manufacturing solutions and engineering expertise, Comau covers the complete E-Mobility manufacturing processes on a global scale<\/strong>. The launch of its proprietary hairpin assembly technology significantly improves production efficiency and flexibility<\/strong>. In addition to e-Motors, Comau\u2019s expertise extends to battery assembly solutions<\/a>, covering every stage from initial design and integration to optimization strategies and delivery of scalable turnkey production systems.<\/p>\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<\/figure>\n<\/div>\n\n\n\nWire Cutting<\/h2>\n\n\n\n\n- The overall cam rotating structure uses a single, simultaneous cutting process to craft highly flat pin ends with no burrs<\/li>\n\n\n\n
- Special material and ultra smooth wire clamping disk protects the wires from paint film damage<\/li>\n\n\n\n
- Symmetrical design of the cutter increases the lifetime of the cutting tool and facilitates quick changes<\/li>\n\n\n\n
- Special material and process adopted for the cutter, taking into account both the cutting force and lifetime of the cutter<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n\n\n\n
Wire Welding<\/h2>\n\n\n\n\n- Laser welding process ensures deep penetration, high pull-out force, high appearance grade<\/li>\n\n\n\n
- Configurable welding process takes into account both quality and cost effectiveness<\/li>\n\n\n\n
- Product option 1: Single machine for the cutting and welding processes ensures high welding quality with a compact footprint<\/li>\n\n\n\n
- Product option 2: combined cutting and welding station for better line efficiency. Laser movable design, large coverage, and high flexibility<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<\/div>\n\n\n\nBenefits of Comau\u2019s Stator Manufacturing Technology<\/h2>\n\n\n\n
Efficiency and Flexibility<\/strong>: The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.<\/p>\n\n\n\nVersatility<\/strong>: Comau offers a one-stop solution for all e-manufacturing needs, simplifying the process for customers.<\/p>\n\n\n\nOptimized Footprint and Lean Production<\/strong>: The design minimizes space requirements and promotes lean production.<\/p>\n\n\n\nReal-Time Process Monitoring<\/strong>: Enhanced quality assurance through real-time monitoring of the manufacturing process.<\/p>\n\n\n\nReduced Operational and Energy Costs<\/strong>: Optimized footprint and lean production set-up, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.<\/p>\n\n\n\n<\/div>\n\n\n\nOne Partner For Entire E-Mobility Manufacturing System<\/h2>\n\n\n\n
Comau is leveraging its pioneering competencies in electrification and a 360\u00b0 understanding of automotive manufacturing to help speed technology advances in the production of next generation E-Drive systems and batteries<\/strong>.<\/p>\n\n\n\n<\/div>\n\n\n\nEngineering Excellence in Stator Manufacturing<\/h3>\n\n\n\n
Comau\u2019s best-in-class stator process modules are developed at the Center of Excellence of E-Motor Technology in Shanghai. Key operation stations such as wire forming, insertion, widening, twisting, cutting, and welding are produced in-house by Comau China<\/strong>. This global presence<\/a> with local roots allows Comau to quickly respond to worldwide market demands.<\/p>\n\n\n\n<\/figure>\n\n\n\nGlobal Solutions for Electric Vehicles and Motors<\/h3>\n\n\n\n
With leading R&D, prototyping, advanced manufacturing solutions and engineering expertise, Comau covers the complete E-Mobility manufacturing processes on a global scale<\/strong>. The launch of its proprietary hairpin assembly technology significantly improves production efficiency and flexibility<\/strong>. In addition to e-Motors, Comau\u2019s expertise extends to battery assembly solutions<\/a>, covering every stage from initial design and integration to optimization strategies and delivery of scalable turnkey production systems.<\/p>\n\n\n\n
Wire Welding<\/h2>\n\n\n\n\n- Laser welding process ensures deep penetration, high pull-out force, high appearance grade<\/li>\n\n\n\n
- Configurable welding process takes into account both quality and cost effectiveness<\/li>\n\n\n\n
- Product option 1: Single machine for the cutting and welding processes ensures high welding quality with a compact footprint<\/li>\n\n\n\n
- Product option 2: combined cutting and welding station for better line efficiency. Laser movable design, large coverage, and high flexibility<\/li>\n<\/ul>\n<\/div>\n\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<\/div>\n\n\n\nBenefits of Comau\u2019s Stator Manufacturing Technology<\/h2>\n\n\n\n
Efficiency and Flexibility<\/strong>: The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.<\/p>\n\n\n\nVersatility<\/strong>: Comau offers a one-stop solution for all e-manufacturing needs, simplifying the process for customers.<\/p>\n\n\n\nOptimized Footprint and Lean Production<\/strong>: The design minimizes space requirements and promotes lean production.<\/p>\n\n\n\nReal-Time Process Monitoring<\/strong>: Enhanced quality assurance through real-time monitoring of the manufacturing process.<\/p>\n\n\n\nReduced Operational and Energy Costs<\/strong>: Optimized footprint and lean production set-up, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.<\/p>\n\n\n\n<\/div>\n\n\n\nOne Partner For Entire E-Mobility Manufacturing System<\/h2>\n\n\n\n
Comau is leveraging its pioneering competencies in electrification and a 360\u00b0 understanding of automotive manufacturing to help speed technology advances in the production of next generation E-Drive systems and batteries<\/strong>.<\/p>\n\n\n\n<\/div>\n\n\n\nEngineering Excellence in Stator Manufacturing<\/h3>\n\n\n\n
Comau\u2019s best-in-class stator process modules are developed at the Center of Excellence of E-Motor Technology in Shanghai. Key operation stations such as wire forming, insertion, widening, twisting, cutting, and welding are produced in-house by Comau China<\/strong>. This global presence<\/a> with local roots allows Comau to quickly respond to worldwide market demands.<\/p>\n\n\n\n<\/figure>\n\n\n\nGlobal Solutions for Electric Vehicles and Motors<\/h3>\n\n\n\n
With leading R&D, prototyping, advanced manufacturing solutions and engineering expertise, Comau covers the complete E-Mobility manufacturing processes on a global scale<\/strong>. The launch of its proprietary hairpin assembly technology significantly improves production efficiency and flexibility<\/strong>. In addition to e-Motors, Comau\u2019s expertise extends to battery assembly solutions<\/a>, covering every stage from initial design and integration to optimization strategies and delivery of scalable turnkey production systems.<\/p>\n\n\n\n
<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\nBenefits of Comau\u2019s Stator Manufacturing Technology<\/h2>\n\n\n\n
Efficiency and Flexibility<\/strong>: The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.<\/p>\n\n\n\n Versatility<\/strong>: Comau offers a one-stop solution for all e-manufacturing needs, simplifying the process for customers.<\/p>\n\n\n\n Optimized Footprint and Lean Production<\/strong>: The design minimizes space requirements and promotes lean production.<\/p>\n\n\n\n Real-Time Process Monitoring<\/strong>: Enhanced quality assurance through real-time monitoring of the manufacturing process.<\/p>\n\n\n\n Reduced Operational and Energy Costs<\/strong>: Optimized footprint and lean production set-up, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.<\/p>\n\n\n\n Comau is leveraging its pioneering competencies in electrification and a 360\u00b0 understanding of automotive manufacturing to help speed technology advances in the production of next generation E-Drive systems and batteries<\/strong>.<\/p>\n\n\n\n Comau\u2019s best-in-class stator process modules are developed at the Center of Excellence of E-Motor Technology in Shanghai. Key operation stations such as wire forming, insertion, widening, twisting, cutting, and welding are produced in-house by Comau China<\/strong>. This global presence<\/a> with local roots allows Comau to quickly respond to worldwide market demands.<\/p>\n\n\n\n With leading R&D, prototyping, advanced manufacturing solutions and engineering expertise, Comau covers the complete E-Mobility manufacturing processes on a global scale<\/strong>. The launch of its proprietary hairpin assembly technology significantly improves production efficiency and flexibility<\/strong>. In addition to e-Motors, Comau\u2019s expertise extends to battery assembly solutions<\/a>, covering every stage from initial design and integration to optimization strategies and delivery of scalable turnkey production systems.<\/p>\n\n\n\nOne Partner For Entire E-Mobility Manufacturing System<\/h2>\n\n\n\n
Engineering Excellence in Stator Manufacturing<\/h3>\n\n\n\n
<\/figure>\n\n\n\nGlobal Solutions for Electric Vehicles and Motors<\/h3>\n\n\n\n