{"id":65071,"date":"2024-07-17T02:11:58","date_gmt":"2024-07-17T00:11:58","guid":{"rendered":"https:\/\/www.comau.com\/?page_id=65071"},"modified":"2026-08-13T23:51:41","modified_gmt":"2026-08-13T21:51:41","slug":"hairping-stator-manufacturing","status":"publish","type":"page","link":"https:\/\/www.comau.com\/en\/our-offer\/systems\/e-transmissions-and-hairpin-assembly\/hairping-stator-manufacturing\/","title":{"rendered":"Hairpin Stator Manufacturing Solution"},"content":{"rendered":"\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-efdf629ed8f69185a1983806e52ab031\" style=\"color:#0046ad\">Comprehensive Hairpin Stator Technology Portfolio by Comau<\/h2>\n\n\n\n<p>Comau presents its hairpin stator technology portfolio, designed to cover the entire stator manufacturing process.<\/p>\n\n\n\n<p>This solution underscores Comau\u2019s commitment to innovation within e-Mobility, providing powerful turnkey solutions from design through execution. The portfolio reflects Comau\u2019s strong engineering and electrification competencies, delivering a highly functional and fully validated solutions.<\/p>\n\n\n\n<div class=\"wp-block-columns wide-section-light-2 is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading has-black-color has-text-color has-link-color has-large-font-size wp-elements-6b70f29ee45e98abd1d9d017c0753f61\" style=\"font-style:normal;font-weight:300\">Comau\u2019s Hairpin Stator Manufacturing Process<\/h3>\n\n\n\n<p>Explore the main features of hairpin stator processes, from prototyping to fully automatic production, and learn how Comau technology enhances efficiency, flexibility, and performance.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-embed alignright is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"Comau Hairpin stator solutions for e-Motor manufacturing\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/18JVHNYuoVM?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:var(--wp--preset--spacing--30)\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--1\"><a class=\"wp-block-button__link has-text-color has-link-color wp-element-button\" href=\"#machine-configurations\" style=\"border-radius:100px;color:#3f3f3f\">Configurations<\/a><\/div>\n\n\n\n<div class=\"wp-block-button is-style-outline is-style-outline--2\"><a class=\"wp-block-button__link has-text-color has-link-color wp-element-button\" href=\"#benefits\" style=\"border-radius:100px;color:#3f3f3f\">Benefits<\/a><\/div>\n\n\n\n<div class=\"wp-block-button is-style-outline is-style-outline--3\"><a class=\"wp-block-button__link has-text-color has-link-color wp-element-button\" href=\"#download-brochure\" style=\"border-radius:100px;color:#3f3f3f\">Brochure<\/a><\/div>\n\n\n\n<div class=\"wp-block-button is-style-outline is-style-outline--4\"><a class=\"wp-block-button__link has-text-color has-link-color wp-element-button\" href=\"#why-comau\" style=\"border-radius:100px;color:#3f3f3f\">Why Comau?<\/a><\/div>\n<\/div>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-anchor\" id=\"machine-configurations\"><\/div>\n\n\n\n<div class=\"wp-block-group wide-section-light-1\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<div class=\"wp-block-columns align-items-center compact-rows is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:55%\">\n<h2 class=\"wp-block-heading\" id=\"app-marketplace\">Wire Forming<\/h2>\n\n\n\n<ul style=\"font-size:16px;font-style:normal;font-weight:300\" class=\"wp-block-list\">\n<li>Fully automatic wire forming: unwinding \u2192 straightening \u2192 paint removal\u2192 cutting \u2192 2D NC forming \u2192 3D mold forming<\/li>\n\n\n\n<li>High efficiency wire forming CT per pin\uff1c2s<\/li>\n\n\n\n<li>Wire straightness: \uff1c0.2mm<\/li>\n\n\n\n<li>High flexibility, high compatibility, high consistency of the pin forms<\/li>\n\n\n\n<li>High precision cutting function, cutting and chamfering are done at the same time in a single action without generating burrs<\/li>\n\n\n\n<li>Configurable laser\/mechanical paint removal solution, ensuring high quality and cost-effectiveness<\/li>\n\n\n\n<li>Fully standardized functional module construction, compact design and small footprint<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"customer-services\">Wire Insertion<\/h2>\n\n\n\n<ul style=\"font-size:16px\" class=\"wp-block-list\">\n<li style=\"font-size:16px;font-style:normal;font-weight:300\">High automation rate, no manual intervention required<\/li>\n\n\n\n<li style=\"font-size:16px;font-style:normal;font-weight:300\">Highly compatible with wire types<\/li>\n\n\n\n<li style=\"font-size:16px;font-style:normal;font-weight:300\">Ultra-high speed gantry movement with unwavering accuracy<\/li>\n\n\n\n<li style=\"font-size:16px;font-style:normal;font-weight:300\">The corolla pressing is equipped with the insulating paper protection function<\/li>\n\n\n\n<li style=\"font-size:16px;font-style:normal;font-weight:300\">Able to satisfy different special-shaped wire insertion requirements<\/li>\n<\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:45%\">\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"366\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/1wire-forming-2wire-insertion-2-1024x366.png\" alt=\"\" class=\"wp-image-65337\" style=\"object-fit:cover;width:500px;height:180px\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/1wire-forming-2wire-insertion-2-1024x366.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/1wire-forming-2wire-insertion-2-300x107.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/1wire-forming-2wire-insertion-2-768x274.png 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/1wire-forming-2wire-insertion-2.png 1450w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-columns align-items-center compact-rows wide-section-light-2 is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:45%\">\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/3-wire-widening-1024x576.png\" alt=\"machine for hairpin wire widening\" class=\"wp-image-65343\" style=\"aspect-ratio:4\/3;object-fit:cover;width:400px\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/3-wire-widening-1024x576.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/3-wire-widening-300x169.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/3-wire-widening-768x432.png 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/3-wire-widening-1536x864.png 1536w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/3-wire-widening-2048x1152.png 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:55%\">\n<h2 class=\"wp-block-heading\" id=\"customer-services\">Wire Widening<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Optimized gripper to avoid damaging paint film<\/li>\n\n\n\n<li>Quick changeover of standardized modules<\/li>\n\n\n\n<li>Multi-configuration wire widening solution adapts to different stator types<\/li>\n\n\n\n<li>Multi-program precision control solves copper wire rebounding<\/li>\n\n\n\n<li>Level and smooth mechanism ensures that the paint film will not be damaged<\/li>\n\n\n\n<li>Wire widening tooling ensures in place wire separation using pass-through detection<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-group wide-section-light-1\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<div class=\"wp-block-columns align-items-center compact-rows is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:55%\">\n<h2 class=\"wp-block-heading\" id=\"app-marketplace\">Wire Twisting<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Twisting cylinder precisely controlled by the servo motor, smooth twisting process curve<\/li>\n\n\n\n<li>Ultra smooth twisting cylinder surface and wire \/ paper protection disk surface protect the wires from paint film damage<\/li>\n\n\n\n<li>Gear-driven twisting module with small footprint and high flexibility<\/li>\n\n\n\n<li>Separated twisting module and drive for quick changeover and optimized maintenance<\/li>\n\n\n\n<li>Multi-layer twisting mechanism synchronized rotation to ensure the accuracy<\/li>\n<\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:45%\">\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/4-wire-twisting-1024x576.png\" alt=\"comau machine for hairpin wire twisting\" class=\"wp-image-65349\" style=\"aspect-ratio:4\/3;object-fit:cover;width:400px\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/4-wire-twisting-1024x576.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/4-wire-twisting-300x169.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/4-wire-twisting-768x432.png 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/4-wire-twisting-1536x864.png 1536w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/4-wire-twisting-2048x1152.png 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-columns align-items-center compact-rows wide-section-light-2 is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:45%\">\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/5-wire-cutting-1024x576.png\" alt=\"comau machine for hairpin stator wire cutting\" class=\"wp-image-65355\" style=\"object-fit:cover;width:400px;height:300px\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/5-wire-cutting-1024x576.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/5-wire-cutting-300x169.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/5-wire-cutting-768x432.png 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/5-wire-cutting-1536x864.png 1536w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/5-wire-cutting-2048x1152.png 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:55%\">\n<h2 class=\"wp-block-heading\" id=\"customer-services\">Wire Cutting<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The overall cam rotating structure uses a single, simultaneous cutting process to craft highly flat pin ends with no burrs<\/li>\n\n\n\n<li>Special material and ultra smooth wire clamping disk protects the wires from paint film damage<\/li>\n\n\n\n<li>Symmetrical design of the cutter increases the lifetime of the cutting tool and facilitates quick changes<\/li>\n\n\n\n<li>Special material and process adopted for the cutter, taking into account both the cutting force and lifetime of the cutter<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-group wide-section-light-1\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<div class=\"wp-block-columns align-items-center compact-rows is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:55%\">\n<h2 class=\"wp-block-heading\" id=\"app-marketplace\">Wire Welding<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Laser welding process ensures deep penetration, high pull-out force, high appearance grade<\/li>\n\n\n\n<li>Configurable welding process takes into account both quality and cost effectiveness<\/li>\n\n\n\n<li>Product option 1: Single machine for the cutting and welding processes ensures high welding quality with a compact footprint<\/li>\n\n\n\n<li>Product option 2: combined cutting and welding station for better line efficiency. Laser movable design, large coverage, and high flexibility<\/li>\n<\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:45%\">\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/6-wire-welding-1024x576.png\" alt=\"comau machine for hairpin stator welding process\" class=\"wp-image-65361\" style=\"object-fit:cover;width:400px;height:300px\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/6-wire-welding-1024x576.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/6-wire-welding-300x169.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/6-wire-welding-768x432.png 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/6-wire-welding-1536x864.png 1536w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/6-wire-welding-2048x1152.png 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-getwid-anchor\" id=\"benefits\"><\/div>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-e79a9f9677a29806473ee792546e49c1\" style=\"color:#0046ad\">Benefits of Comau\u2019s Stator Manufacturing Technology<\/h2>\n\n\n\n<p><strong>Efficiency and Flexibility<\/strong>: The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.<\/p>\n\n\n\n<p><strong>Versatility<\/strong>: Comau offers a one-stop solution for all e-manufacturing needs, simplifying the process for customers.<\/p>\n\n\n\n<p><strong>Optimized Footprint and Lean Production<\/strong>: The design minimizes space requirements and promotes lean production.<\/p>\n\n\n\n<p><strong>Real-Time Process Monitoring<\/strong>: Enhanced quality assurance through real-time monitoring of the manufacturing process.<\/p>\n\n\n\n<p><strong>Reduced Operational and Energy Costs<\/strong>: Optimized footprint and lean production set-up, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.<\/p>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-group wide-section-light-1\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-getwid-section getwid-section-content-full-width\"><div class=\"wp-block-getwid-section__wrapper getwid-padding-top-large getwid-padding-bottom-large getwid-padding-left-large getwid-padding-right-large getwid-padding-tablet-top-large getwid-padding-tablet-bottom-large getwid-padding-mobile-top-large getwid-padding-mobile-bottom-large getwid-padding-mobile-left-medium getwid-padding-mobile-right-medium\"><div class=\"wp-block-getwid-section__inner-wrapper\"><div class=\"wp-block-getwid-section__background-holder\"><div class=\"wp-block-getwid-section__background\" style=\"background-image:url('https:\/\/www.comau.com\/wp-content\/uploads\/2026\/03\/comau_hairpin.jpg')\"><div class=\"wp-block-getwid-section__background-image-wrapper\"><img decoding=\"async\" class=\"wp-block-getwid-section__background-image\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2026\/03\/comau_hairpin.jpg\" alt=\"\"\/><\/div><\/div><div class=\"wp-block-getwid-section__foreground\"><\/div><\/div><div class=\"wp-block-getwid-section__content\"><div class=\"wp-block-getwid-section__inner-content\">\n<h2 class=\"wp-block-heading mb-3\" id=\"success-stories\"><strong>Driving <\/strong><br><strong>E-Manufacturing<\/strong><\/h2>\n\n\n\n<p>Enhanced efficiency, flexibility and performance, from prototyping to fully automatic production.<\/p>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#download-brochure\" style=\"border-radius:100px\">Ready to boost efficiency?<\/a><\/div>\n<\/div>\n<\/div><\/div><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-group lead\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-getwid-anchor\" id=\"download-brochure\"><\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:100px\" aria-hidden=\"true\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-text-align-center lead has-text-color has-link-color has-large-font-size wp-elements-5bf37e0f13b65c884990d3319715e406\" style=\"color:#0046ad\">Want to Know How This Technology<br>Fits Your Hairpin Stator Manufacturing Process?<\/h3>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-columns wide-section-light-3 has-text-color has-link-color wp-elements-986a8ee38184711607ff4c0cd8cd25e0 is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\" style=\"color:#849fb8\">\n<div class=\"wp-block-column has-white-color has-text-color has-link-color wp-elements-9aae2cdaaaaf24e5de884d766c238d41 is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center has-text-color has-link-color has-large-font-size wp-elements-9bd4232518ade7381ece36d48e7edaa6\" style=\"color:#555e67;font-style:normal;font-weight:700\">more information<\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--5\"><a class=\"wp-block-button__link has-text-color has-link-color wp-element-button\" href=\"https:\/\/www.comau.com\/wp-content\/uploads\/2026\/08\/EN_-Brochure-Hairpin_Stator_Manufacturing_Soluton.pdf\" style=\"border-radius:100px;color:#555e67\" target=\"_blank\" rel=\"noreferrer noopener\">Download the brochure<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column has-white-color has-text-color has-link-color wp-elements-f93435dfef23888258a8f0794cb9d921 is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center has-text-color has-link-color has-large-font-size wp-elements-5bc53184ff19fc78abdc32ba5bd185f8\" style=\"color:#555e67;font-style:normal;font-weight:700\">book a demonstration<\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--6\"><a class=\"wp-block-button__link has-text-color has-link-color wp-element-button\" href=\"https:\/\/www.comau.com\/en\/contact-us\/sales-area\/?source=%2Fen%2Four-offer%2Fsystems%2Fe-transmissions-and-hairpin-assembly%2Fhairping-stator-manufacturing%2F\" style=\"border-radius:100px;color:#555e67\">Contact Sales<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:25px\" aria-hidden=\"true\"><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-getwid-anchor\" id=\"why-comau\"><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-dfc13f711fab22d3ab614b8b3d7dac58\" style=\"color:#0046ad\">Why Comau?<\/h2>\n\n\n\n<div style=\"height:var(--wp--preset--spacing--30)\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"has-large-font-size\">One Partner For Entire E-Mobility Manufacturing System<\/p>\n\n\n\n<p>Comau is leveraging its pioneering competencies in electrification and a 360\u00b0 understanding of automotive manufacturing to help <strong>speed technology advances in the production of next generation E-Drive systems and batteries<\/strong>.<\/p>\n\n\n\n<div style=\"height:var(--wp--preset--spacing--30)\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-black-color has-text-color has-link-color has-large-font-size wp-elements-9138ba78a41075ef1ffc9fcf40e281ad\" style=\"font-style:normal;font-weight:400\">Engineering Excellence in Stator Manufacturing<\/h3>\n\n\n\n<p>Comau\u2019s best-in-class stator process modules are developed at the Center of Excellence of E-Motor Technology in Shanghai. <strong>Key operation stations such as wire forming, insertion, widening, twisting, cutting, and welding are produced in-house by Comau China<\/strong>. This <a href=\"https:\/\/www.comau.com\/en\/about-us\/global-presence\/\" target=\"_blank\" rel=\"noreferrer noopener\">global presence<\/a> with local roots allows Comau to quickly respond to worldwide market demands.<\/p>\n\n\n\n<div style=\"height:var(--wp--preset--spacing--30)\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-black-color has-text-color has-link-color has-large-font-size wp-elements-55c8457a732f2f62bbb2d95cfe7ecd6b\" style=\"font-style:normal;font-weight:400\">Global Solutions for Electric Vehicles and Motors<\/h3>\n\n\n\n<p>With leading R&amp;D, prototyping, advanced manufacturing solutions and engineering expertise, <strong>Comau covers the complete E-Mobility manufacturing processes on a global scale<\/strong>. The launch of its proprietary <strong>hairpin assembly technology significantly improves production efficiency and flexibility<\/strong>. In addition to e-Motors, Comau\u2019s expertise extends to <a href=\"https:\/\/www.comau.com\/en\/our-offer\/systems\/battery-manufacturing-and-assembly\/\" target=\"_blank\" rel=\"noreferrer noopener\">battery assembly solutions<\/a>, covering every stage from initial design and integration to optimization strategies and delivery of scalable turnkey production systems.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/hairpin-layout-render-final-1024x576.png\" alt=\"manufacturing line for electric drive components\" class=\"wp-image-65379\" style=\"width:600px\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/hairpin-layout-render-final-1024x576.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/hairpin-layout-render-final-300x169.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/hairpin-layout-render-final-768x432.png 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/hairpin-layout-render-final-1536x864.png 1536w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/hairpin-layout-render-final-2048x1152.png 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<div style=\"height:var(--wp--preset--spacing--30)\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-color has-link-color wp-elements-34c638e80bd40d29199c375748bad599\" style=\"color:#0046ad\">Our Offering<\/h2>\n\n\n\n<p>Comau offers a comprehensive suite of solutions tailored to <strong>meet the diverse needs of hairpin stator manufacturing<\/strong>. From customized prototyping services for Hairpin Stator A\/B\/C to scalable mass production lines, Comau ensures <strong>precision and efficiency at every stage of production<\/strong>.&nbsp;<\/p>\n\n\n\n<p>Our versatile standalone machines, lean line planning, and multi-configuration lines provide <strong>flexible and optimized solutions, ranging from prototyping to fully automatic production<\/strong>.&nbsp;<\/p>\n\n\n\n<p>With modular designs, integration of multiple processes, and advanced 3D layout simulations, we tailor our solutions to specific customer needs, supporting <strong>innovation and production efficiency<\/strong>.&nbsp;<\/p>\n\n\n\n<p>Our <a href=\"https:\/\/www.comau.com\/en\/?page_id=147\">In.Grid technology<\/a> enables real-time monitoring and traceability, ensuring high-quality outcomes, while our customized equipment meets unique product requirements. <strong>Partner with Comau to leverage our expertise and drive your manufacturing processes forward with innovation and excellence<\/strong>\u200b.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Comprehensive Hairpin Stator Technology Portfolio by Comau Comau presents its hairpin stator technology portfolio, designed to cover the entire stator manufacturing process. This solution underscores Comau\u2019s commitment to innovation within e-Mobility, providing powerful turnkey solutions from design through execution. The portfolio reflects Comau\u2019s strong engineering and electrification competencies, delivering a highly functional and fully validated [&hellip;]<\/p>\n","protected":false},"author":21,"featured_media":65331,"parent":64958,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"ep_exclude_from_search":false,"footnotes":""},"class_list":["post-65071","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Hairpin Stator Solutions for E-Motor Manufacturing | Comau<\/title>\n<meta name=\"description\" content=\"Comau has launched a comprehensive hairpin stator technology portfolio covering the entire stator manufacturing process.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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