{"id":64958,"date":"2024-07-12T11:25:27","date_gmt":"2024-07-12T09:25:27","guid":{"rendered":"https:\/\/www.comau.com\/?page_id=64958"},"modified":"2025-09-24T16:17:37","modified_gmt":"2025-09-24T14:17:37","slug":"e-transmissions-and-hairpin-assembly","status":"publish","type":"page","link":"https:\/\/www.comau.com\/en\/our-offer\/systems\/e-transmissions-and-hairpin-assembly\/","title":{"rendered":"E-Transmissions and Hairpin Assembly"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\" id=\"rotors-and-stators-to-e-motors-and-e-drivelines\">Hairpin Stator Manufacturing<\/h2>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-full is-resized\"><img decoding=\"async\" width=\"490\" height=\"374\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/Comau_hairpin-assembly_Machine.png\" alt=\"Comau hairpin stator manufacturing technology\" class=\"wp-image-65073\" style=\"width:400px\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/Comau_hairpin-assembly_Machine.png 490w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/07\/Comau_hairpin-assembly_Machine-300x229.png 300w\" sizes=\"(max-width: 490px) 100vw, 490px\" \/><\/figure>\n<\/div>\n\n\n<p>The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Wire forming<\/li>\n\n\n\n<li>Wire insertion<\/li>\n\n\n\n<li>Wire widening<\/li>\n\n\n\n<li>Wire twisting<\/li>\n\n\n\n<li>Wire cutting<\/li>\n\n\n\n<li>Wire welding<\/li>\n<\/ul>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/www.comau.com\/en\/our-offer\/systems\/e-transmissions-and-hairpin-assembly\/hairping-stator-manufacturing\/\" target=\"_blank\" rel=\"noreferrer noopener\">Discover the entire system<\/a><\/div>\n<\/div>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"rotors-and-stators-to-e-motors-and-e-drivelines\">Rotors and Stators to E-Motors and E-Drivelines<\/h2>\n\n\n\n<p>\u200bWe&#8217;re committed to delivering the right mix of process expertise, system flexibility and performance efficiency to support your project along the entire e-driveline production process.<br>Our E-Drive production lines can handle small to large volume production while covering all your manufacturing needs:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Rotor and stator assembly &nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;<\/li>\n\n\n\n<li>E-Motors final assembly<\/li>\n\n\n\n<li>E-Axle assembly<\/li>\n\n\n\n<li>E-Driveline and transmission final assembly<\/li>\n\n\n\n<li>End of Line Test (EOL)<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"full-service-provider\">Full-service provider<\/h2>\n\n\n\n<div class=\"wp-block-getwid-table has-table-layout-fixed has-border-collapse-separate\"><table class=\"has-background has-text-color has-white-color\" style=\"background-color:#f4f4f4\"><tbody><tr><td style=\"background-color:#0046ad;padding-left:10px;padding-top:10px;padding-right:10px;padding-bottom:10px\"><strong>ROTOR ASSEMBLY<br>TECHNOLOGIES<\/strong><\/td><td style=\"background-color:#0046ad;padding-top:10px;padding-right:10px;padding-bottom:10px;padding-left:10px\"><strong>STATOR ASSEMBLY<br>TECHNOLOGIES<\/strong><\/td><td style=\"background-color:#0046ad;padding-top:10px;padding-right:10px;padding-bottom:10px;padding-left:10px\"><strong>E-MOTOR\/TRANSMISSION<br>HOUSING MACHINING<\/strong><\/td><td style=\"background-color:#0046ad;padding-top:10px;padding-bottom:10px;padding-left:10px;padding-right:10px\"><strong>EDS<br>FINAL ASSEMBLY<\/strong><\/td><\/tr><tr><td style=\"color:#000000;text-align:left;vertical-align:top;padding-top:10px;padding-right:10px;padding-bottom:10px;padding-left:10px;border-left-color:#8ed1fc;border-left-width:2px;border-style:dotted;background-color:#f4f4f4\">Gluing<br><br>Magnet Insertion<br><br>Stack and End Plate Forming<br><br>Rotor Stack Heating<br><br>Shaft Cooling<br><br>Shaft Insertion<br><br>Balancing<br><br>Magnetizing<br><br>E-Performance Test<\/td><td style=\"color:#000000;text-align:left;vertical-align:top;padding-top:5px;padding-right:5px;padding-bottom:5px;padding-left:10px;border-left-color:#8ed1fc;border-left-width:2px;border-style:dotted;background-color:#f4f4f4\">Wire Preparation<br><br>Slot Insultation Paper<br>Insertion &amp; Swaging<br><br>Wire Insertion<br><br>Wire Widening<br><br>Wire Twisting<br><br>Wire Terminal Cutting<br><br>Wire Terminal Laser<br>Welding<br><br>Trickling &amp; <br>Impregnation<br><br>Busbar Welding<br><br>Coating<br><br>E-Performance Test<br><\/td><td style=\"color:#000000;text-align:left;vertical-align:top;padding-left:10px;padding-top:10px;padding-right:10px;padding-bottom:10px;border-left-color:#8ed1fc;border-left-width:2px;border-style:dotted\">High speed cutting<br><br>Accurate axes with<br>linear drives<br><br>Accurate rotary tables<br>with direct torque motor<br><br>Milling\/Drilling operation<\/td><td style=\"color:#000000;text-align:left;vertical-align:top;padding-left:10px;padding-top:10px;padding-right:10px;padding-bottom:10px;border-left-color:#8ed1fc;border-left-width:2px;border-style:dotted\">Sealant and Lubricant<br>applications<br><br>Press fitting<br><br>2D\/3D vision systems<br><br>Plasma treatment<br><br>Leak Test<br><br>Material Handling<br><br>End of Line Tests (EOL)<\/td><\/tr><\/tbody><\/table><\/div>\n\n\n\n<div style=\"height:var(--wp--preset--spacing--40)\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"benefits\">Benefits<\/h2>\n\n\n\n<p>With over four decades of transmission and drives expertise, we have what it takes to meet your e-drive production needs and deliver the following advantages: &nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Integration capabilities with industry-leading technology suppliers<\/li>\n\n\n\n<li>Program Management<\/li>\n\n\n\n<li>Short time to market<\/li>\n\n\n\n<li>High dynamics &amp; productivity<\/li>\n\n\n\n<li>Stable, long-term accuracy<\/li>\n\n\n\n<li>Flexibility &amp; reusability<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Hairpin Stator Manufacturing The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process. Rotors and Stators to E-Motors and E-Drivelines \u200bWe&#8217;re committed to delivering the right mix of process expertise, system flexibility and performance efficiency to [&hellip;]<\/p>\n","protected":false},"author":21,"featured_media":0,"parent":65083,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"ep_exclude_from_search":false,"footnotes":""},"class_list":["post-64958","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>E-Transmissions and Hairpin Assembly - Comau<\/title>\n<meta name=\"description\" content=\"Discover Comau&#039;s assembly lines: Rotors and stators for electric motors; choose the best solution for E-Transmissions and Hairpin assembly\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.comau.com\/en\/our-offer\/systems\/e-transmissions-and-hairpin-assembly\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"E-Transmissions and Hairpin Assembly - Comau\" \/>\n<meta property=\"og:description\" content=\"Discover Comau&#039;s assembly lines: Rotors and stators for electric motors; 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