{"id":64212,"date":"2024-10-16T05:07:35","date_gmt":"2024-10-16T03:07:35","guid":{"rendered":"https:\/\/www.comau.com\/?page_id=64212"},"modified":"2025-02-21T12:59:53","modified_gmt":"2025-02-21T11:59:53","slug":"smartreach","status":"publish","type":"page","link":"https:\/\/www.comau.com\/en\/our-offer\/products-and-solutions\/machining-products\/smartreach\/","title":{"rendered":"Highly Flexible Machining of Large Parts"},"content":{"rendered":"\n<h2 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-703da290859e5b4c89f5d5cb0c42573e\" style=\"color:#0046ad\">SmartReach Comau ensures high-performance machining of large and complex lightweight aluminum parts<\/h2>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:25px\" aria-hidden=\"true\"><\/div>\n\n\n\n<p>Designed to meet the evolving needs of lightweighting and electrification of automotive industry, aerospace, energy industries and other specialized sectors, SmartReach Comau <strong>combines the precision and stiffness of a machine tool, the agility of 5-axis continuous machining, and a unique modular and flexible structure for versatile solution configuration.<\/strong><\/p>\n\n\n\n<p>SmartReach Comau <strong>can easily be used in many machining application scenarios<\/strong>, increasing Overall Equipment Efficiency (OEE) while saving time, costs and energy consumption.<\/p>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:30px\" aria-hidden=\"true\"><\/div>\n\n\n\n<p class=\"has-vivid-cyan-blue-color has-text-color has-link-color has-medium-font-size wp-elements-7f78193b817614b04695fb31712d19fc\"><strong>Overcoming Machining Gaps<\/strong><\/p>\n\n\n\n<p>Many manufacturing facilities struggle with <strong>integrating new technologies into existing processes<\/strong>. This includes the adoption of advanced machinery, IoT devices, and data analytics tools. SmartReach Comau <strong>bridges the gap between operational costs and quality control<\/strong> by combining high stiffness and repeatability maintaining consistent quality across the entire machining lines.<\/p>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:50px\" aria-hidden=\"true\"><\/div>\n\n\n\n<p class=\"has-text-align-left has-large-font-size\">We build machines and develop complete machining processes to ensure productivity, flexibility and long-term reliable quality<\/p>\n\n\n\n<div class=\"wp-block-columns lead is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"The new SmartReach Comau\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/qq_FZpC3ZHk?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<p>In an environment often associated with high operational costs, such as energy consumption and maintenance, SmartReach Comau offers a <strong>low-energy machining alternative<\/strong>, also reducing floor space footprint with <strong>all maintenance at ground level<\/strong>.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:50px\" aria-hidden=\"true\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-efed51d1b583f5434fcdcdcb4ee46d65\" style=\"color:#0046ad\">High Precision Machining Solution<\/h3>\n\n\n\n<p>The cutting-edge solution was specifically created for <strong>machining of large and complex parts (e.g. AL mega casting underbodies, battery trays, aerospace structural components, etc.)<\/strong>, offering unparalleled rigidity and stability. <\/p>\n\n\n\n<p>Driven by a CNC controller and utilizing G-code, SmartReach Comau ensures precise and efficient operations. The machine system is equipped with <strong>fully integrated cables and hoses,<\/strong> enhancing its streamlined design. Additionally, SmartReach Comau<strong> features a high-performance spindle<\/strong>, making it an excellent choice for challenging machining tasks.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"397\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/linea-SmartReach-Comau-1024x397.png\" alt=\"\" class=\"wp-image-69466\" style=\"width:840px;height:auto\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/linea-SmartReach-Comau-1024x397.png 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/linea-SmartReach-Comau-300x116.png 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/linea-SmartReach-Comau-768x298.png 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/linea-SmartReach-Comau-1536x595.png 1536w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/linea-SmartReach-Comau.png 1652w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--1\"><a class=\"wp-block-button__link has-text-color has-link-color wp-element-button\" href=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/Brochure_SmartReachComau_High-Performance-Machining_Oct24.pdf\" style=\"color:#849fb8\" target=\"_blank\" rel=\"noreferrer noopener\">Download the brochure<\/a><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:75px\" aria-hidden=\"true\"><\/div>\n\n\n\n<h4 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-cde3c16715ce6f3ee11d8da58dd63732\" style=\"color:#0046ad\">Key Features of SmartReach Comau<\/h4>\n\n\n\n<p>SmartReach Comau moves in a half-cylindrical envelope, moving around the part while performing 6-sided operations in one clamping position. With SmartReach Comau, there is no need to split operations between multiple stations, thus <strong>increasing overall productivity<\/strong>.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p>Alessandro Costa explains that SmartReach is engineered for high-speed, burr-free machining in hard-to-reach places.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"Comau people at Bi-Mu 2024, SmartReach\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/yzQYNSXlYrM?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<ul class=\"wp-block-list\" style=\"font-size:16px\">\n<li>Real 5 axis continuous machining with CAD CAM and Programming G Code<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\" style=\"font-size:16px\">\n<li>Six-sided agile machining in one clamping position&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\" style=\"font-size:16px\">\n<li>Modular structure design, easy to reconfigure the most suitable solution for target part machining<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\" style=\"font-size:16px\">\n<li>High flexibility and efficiency combined with high stiffness and high repeatability<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\" style=\"font-size:16px\">\n<li>Compact footprint; low energy consumption<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\" style=\"font-size:16px\">\n<li>Almost all maintenance at ground level<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\" style=\"font-size:16px\">\n<li>Real time measuring during machining to reduce CT and scrappage rate<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\" style=\"font-size:16px\">\n<li>Dry and MQL machining<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\" style=\"font-size:16px\">\n<li>Full ESG compliance<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:25px\" aria-hidden=\"true\"><\/div>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\" \/>\n\n\n\n<h3 class=\"wp-block-heading has-text-align-center has-text-color has-link-color has-large-font-size wp-elements-e4e167d2435ff6ac54d0e723b35274b6\" style=\"color:#0046ad\">Applications<\/h3>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center has-medium-font-size\"><strong>Automotive&nbsp;<\/strong><\/p>\n\n\n\n<p class=\"has-text-align-center\">Lightweight Machining Parts<\/p>\n\n\n\n<p class=\"has-text-align-center\">Multiple structural Aluminum components:<\/p>\n\n\n\n<p class=\"has-text-align-center\">Battery trays<\/p>\n\n\n\n<p class=\"has-text-align-center\">Mega casting underbodies<\/p>\n\n\n\n<p class=\"has-text-align-center\">Shock absorbing tower<\/p>\n\n\n\n<p class=\"has-text-align-center\">Front &amp; rear cross beams and subframes<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center has-medium-font-size\"><strong>Aerospace<\/strong><\/p>\n\n\n\n<p class=\"has-text-align-center\">Full material machining<\/p>\n\n\n\n<p class=\"has-text-align-center\">Complicated lightweight material structural parts which require flexible 5 axis continuous machining<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:50px\" aria-hidden=\"true\"><\/div>\n\n\n\n<h4 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-aa49b67a521fed0aefc1690759f0f17d\" style=\"color:#0046ad\">With two SmartReach Comau devices working together, production is doubled<\/h4>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"404\" src=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/SmartReach-Comau-Machining-Center-1024x404.jpg\" alt=\"\" class=\"wp-image-69460\" srcset=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/SmartReach-Comau-Machining-Center-1024x404.jpg 1024w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/SmartReach-Comau-Machining-Center-300x118.jpg 300w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/SmartReach-Comau-Machining-Center-768x303.jpg 768w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/SmartReach-Comau-Machining-Center-1536x606.jpg 1536w, https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/SmartReach-Comau-Machining-Center.jpg 1920w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center lead is-layout-flow wp-block-column-is-layout-flow\">\n<p>SmartReach Comau Twin grants the possibility to <strong>use two independent high-speed spindles on the same workpiece, or machine two workpieces together in the same machine<\/strong>, assuring high productivity and flexibility of the system.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:50px\" aria-hidden=\"true\"><\/div>\n\n\n\n<h5 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-119fa241169fc33f7cd5dfad64c615f5\" style=\"color:#0046ad\">One partner for the entire system<\/h5>\n\n\n\n<p>No matter how complex your machining needs are, our <strong>result-oriented methodology and systems expertise<\/strong> can support you. Comau has the competence to <strong>develop any machining process, assure productivity, flexibility and long-term quality<\/strong> that span the entire production chain, including assembly and test equipment across the lifetime of your manufacturing systems.<\/p>\n\n\n\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns columns-bg-dark is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\" id=\"solutions\">Automatic Loading<\/h3>\n\n\n\n<p>Comau supplies several configurations of carriages and arms to meet required production levels<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\" id=\"products\">Machining Centers<\/h3>\n\n\n\n<p>Comau machining centers are a perfect fit wherever maximum flexibility and productivity are non-negotiable<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:100px\" aria-hidden=\"true\"><\/div>\n\n\n\n<div class=\"wp-block-group lead\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<h6 class=\"wp-block-heading lead has-text-color has-link-color has-large-font-size wp-elements-cc42a31c41809ea02adda6e1f2c00f5a\" style=\"color:#0046ad\">Want to know how SmartReach Comau fits your production Line?<\/h6>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-columns wide-section-light-3 has-text-color has-link-color wp-elements-91a1d46e98b61ca51ae711309e3c4d12 is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\" style=\"color:#849fb8\">\n<div class=\"wp-block-column has-white-color has-text-color has-link-color wp-elements-f40352df886a0920313f57b89ffccc65 is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center has-text-color has-link-color has-large-font-size wp-elements-5771e641ce271017043bdce1cd9276e7\" style=\"color:#849fb8;font-style:normal;font-weight:700;text-transform:uppercase\">more info<\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--2\"><a class=\"wp-block-button__link has-text-color has-link-color wp-element-button\" href=\"https:\/\/www.comau.com\/wp-content\/uploads\/2024\/10\/Brochure_SmartReachComau_High-Performance-Machining_Oct24.pdf\" style=\"color:#849fb8\" target=\"_blank\" rel=\"noreferrer noopener\">Download the brochure<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column has-white-color has-text-color has-link-color wp-elements-511529ccaaf48008d75fbc51776b1231 is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center has-text-color has-link-color has-large-font-size wp-elements-bba98a2cede68990965ea53ebcd1bf71\" style=\"color:#849fb8;font-style:normal;font-weight:700;text-transform:uppercase\">get a quote<\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--3\"><a class=\"wp-block-button__link has-text-color has-link-color wp-element-button\" href=\"https:\/\/www.comau.com\/en\/contact-us\/sales-area\/\" style=\"color:#849fb8\">Contact Sales<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:25px\" aria-hidden=\"true\"><\/div>\n\n\n\n<div class=\"wp-block-group  wide-section-light-1\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:50px\" aria-hidden=\"true\"><\/div>\n\n\n\n<h6 class=\"wp-block-heading has-text-color has-link-color has-large-font-size wp-elements-0ce27ffd7d59ab5eb4ac9c9b6ce10ea7\" style=\"color:#0046ad\">Comau Machining Turnkey Capability at a glance<\/h6>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:25px\" aria-hidden=\"true\"><\/div>\n\n\n\n<p>Comau&#8217;s turn-key competence in automation, ancillaries, assembly and test systems extends all the way to related digital solutions such as MES &amp; IoT. We also have <strong>extensive retooling expertise, regardless of the machine brand, to help our customers protect the value of their existing lines<\/strong>. Finally, our additive knowhow includes <strong>PTWA thermal spray coating for emission reduction<\/strong> and performance enhancement.<\/p>\n\n\n\n<div class=\"wp-block-columns are-vertically-aligned-top is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-top is-layout-flow wp-block-column-is-layout-flow\">\n<p>Our spectrum ranges<strong> from single machining cells to complex systems with multiple integrated operations<\/strong>. Comau ensure productivity,<strong> long-term quality and continued reliability <\/strong>including a range of ancillaries such as:<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-top is-layout-flow wp-block-column-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li>Tightening<\/li>\n<\/ul>\n\n\n\n<div style=\"height:5px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>FSW<\/li>\n<\/ul>\n\n\n\n<div style=\"height:5px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Washing<\/li>\n<\/ul>\n\n\n\n<div style=\"height:5px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Final inspection<\/li>\n<\/ul>\n\n\n\n<div style=\"height:5px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Riveting<\/li>\n<\/ul>\n\n\n\n<div style=\"height:5px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Leak test<\/li>\n<\/ul>\n\n\n\n<div style=\"height:5px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Marking<\/li>\n<\/ul>\n\n\n\n<div style=\"height:5px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Logistics<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-getwid-advanced-spacer\" style=\"height:50px\" aria-hidden=\"true\"><\/div>\n\n\n\n<p><\/p>\n<\/div><\/div>\n","protected":false},"excerpt":{"rendered":"<p>SmartReach Comau ensures high-performance machining of large and complex lightweight aluminum parts Designed to meet the evolving needs of lightweighting and electrification of automotive industry, aerospace, energy industries and other specialized sectors, SmartReach Comau combines the precision and stiffness of a machine tool, the agility of 5-axis continuous machining, and a unique modular and flexible [&hellip;]<\/p>\n","protected":false},"author":21,"featured_media":68860,"parent":86,"menu_order":7,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"ep_exclude_from_search":false,"footnotes":""},"class_list":["post-64212","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>SmartReach Comau | Highly Flexible Machining of Large Parts<\/title>\n<meta name=\"description\" content=\"SmartReach Comau combines the precision and stiffness for high-performance machining of large and complex lightweight aluminum parts.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.comau.com\/en\/our-offer\/products-and-solutions\/machining-products\/smartreach\/\" 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