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Service

for Heavy Duty

Equipment availability improvement and maintenance cost optimisation

 

 

 

  • Solutions


    Innovative maintenance solutions, sustained by experience gained from working
    with a vast portfolio of clients and supported by highly competent professionals

    Over 10 years of experience in asset management

    Centralised technical and methodological support structure updated with the best
    practices
    Over 5,000 improvement projects in the last four years that have successfully
    added value (contractual commitment)

    Technical support with problem-solving skills

 

 

  • Targets


    Increase the availability of anti-oxidant pumps (LANXESS)
    Cost reduction for maintenance on axle bearings at machining centres (FPT)
    Increase the lifespan of furnace components (PROEMA)
    Cost reduction for electrical power with the optimisation of compressed air lines
    (DANA)
    Lubrication management implementation on mill rolling (CSN)

 



Maintenance process structuring and improvement

 

 

 

  • Solutions


    Vast know-how in maintenance engineering
    Best practice management system
    Standardised maintenance engineering tools
    Own equipment
    Specialised team with over 10 years of experience
    Partnerships with suppliers of state-of-the-art predictive technology
    Constant benchmark leader in the market

 

 

  • Targets


    Elaboration of maintenance plans based on RCM- Reliability
    Centred Maintenance (Vale Fertilisers)
    Failure rate reduction by utilising 6 Sigma (DANA)
    Reliability study on engine block machining line (FPT)
    Increase in the interval for maintenance on Huller Machines electrospindles (FPT)
    Structuring of the thermographic analysis process at an Electrical substation (FIAT)
    Online predictive monitoring as a factor for increase in lifespan of CNC component
    (FPT)

 



Production Processes Quality Control

 

 

 

  • Solutions


    Customised calibration management system
    Calibration lab

 



Equipment Availability

 

 

 

  • Solutions


    Innovative solutions, developed while working with a vast portfolio of clients and
    supported by highly competent professionals
    Computerised systems for sharing procedures and work instructions
    Responsible Partnership Award from Petrobras in 2010
    HSE Award for 6 years in a row from Petrobras
    Integration with lubrication management

 

 

  • Targets


    Restoration of a 50 MVA / 138 kV transformer (FIAT)
    Increasing the availability of electrical systems at the motor control centres (PPG)
    Reduction in repair time for cylinders of casting equipment (CSN)
    Lubrication management implementation on rolling mill (CSN)
    Development of operational maintenance standards for rolling mill (CSN)
    Lubrication management for rotative machines (Petrobras REGAP)
    Overall restoration of the boiler safety valve (SPRINGER)
    Reliability study on engine block machining line (FPT)
    Cost reduction for maintenance on axle bearings at machining centres (FPT)

 



Conservation of industrial facilities

 

 

 

  • Solutions


    Over 10 years of experience in facilities activities
    Computerised systems for sharing procedures and work instructions

 

 

  • Targets


    Management of Civil Engineering repair projects (GE)
    Management of repair projects at offices (FIAT)

 



Stock Optimisation

 

 

 

  • Targets


    Development of supplier of electronic components for AMADA machines (SPRINGER)
    Nationalisation of pumps at the Schuler cutting line (FIAT)
    Standardisation of belts on grinding machines (DANA)

 



Availability of supply of energy vectors

 

 

 

  • Solutions


    Over 10 years of experience in utilities management work
    Specialised engineering and execution team
    Computerised systems for sharing procedures and work instructions

 

 

  • Targets


    Reduction in electrical power consumption in cooling towers (DANA)
    Restoration of a 50 MVA / 138 kV transformer (FIAT)
    Cost reduction for the implementation of natural gas pipelines (FIAT)
    Reuse of water in boiler cooling processes (FIAT)